Ceramic fiber board and preparation method thereof

A ceramic fiber board and ceramic fiber technology, applied in the field of refractory materials, can solve the problems of unfavorable industrial production, poor strength at room temperature, and high production cost

Active Publication Date: 2018-08-28
LUYANG ENERGY SAVING MATERIALS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] However, there are certain defects in the above-mentioned method: the first is that the production cost is high, and the raw materials of zirconium latex are all materials with high cost, which is not conducive to the realization of industrial production; the second is that after the drying is com

Method used

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Examples

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preparation example Construction

[0055] The present invention also provides a method for preparing the ceramic fiberboard described in the above technical solution, comprising the following steps:

[0056] a) beating ceramic fibers, alkali-free glass fibers, kaolin, attapulgite, expanded perlite, organic binders and smoke suppression additives in water to obtain a mixed slurry;

[0057] b) shaping and drying the mixed slurry obtained in step a) in sequence to obtain a ceramic fiber board.

[0058] In the invention, firstly, the ceramic fiber, the non-alkali glass fiber, kaolin, attapulgite, expanded perlite, organic binder and smoke-elimination aid are subjected to beating treatment in water to obtain mixed slurry. In the present invention, the ceramic fiber, alkali-free glass fiber, kaolin, attapulgite, expanded perlite, organic binder and smoke-elimination aid are the same as those described in the above technical solution, and will not be repeated here.

[0059] In the present invention, the beating proce...

Embodiment 1

[0069] The average diameter of the ceramic fibers used in Example 1 is 3 μm, and the length is 30 mm. Chemical composition: 46% alumina content, 96% aluminum oxide and silicon dioxide combined amount; 10 μm average diameter of alkali-free glass fibers, 20 mm length; kaolin mesh number 300 orders ; The mesh number of attapulgite soil is 200 mesh; the bulk density of expanded perlite is 90kg / m 3 ; The organic binder is corn starch produced by Linyi Hengyuan Industrial Co., Ltd.; the smoke-elimination aid is ferrocene produced by TCI Chemical Industry Development Co., Ltd.

[0070] (1) Weigh raw materials: 40 parts by weight of ceramic fiber, 16 parts by weight of alkali-free glass fiber, 15 parts by weight of kaolin, 6 parts by weight of attapulgite, 20 parts by weight of expanded perlite, 2 parts by weight of organic binder, 1 part by weight of smoke aid.

[0071] (2) Put the above-mentioned ceramic fiber, alkali-free glass fiber, kaolin, attapulgite and expanded perlite into ...

Embodiment 2

[0074] The average diameter of the ceramic fibers used in Example 2 is 4 μm, and the length is 20 mm. The chemical composition: alumina content is 48%, and the combined amount of alumina and silicon dioxide is 97%; the average diameter of alkali-free glass fibers is 8 μm, and the length is 15 mm; kaolin mesh number is 270 orders ; Attapulgite soil mesh number 270; expanded perlite bulk density 70kg / m 3 The organic binder is tapioca starch produced by Yibo Chemical Co., Ltd. in Dacheng County; the smoke-elimination aid is aluminum hydroxide produced by Zibo Aotai New Material Technology Co., Ltd.

[0075] (1) Weigh raw materials: 50 parts by weight of ceramic fiber, 10 parts by weight of alkali-free glass fiber, 10 parts by weight of kaolin, 5 parts by weight of attapulgite, 15 parts by weight of expanded perlite, 6 parts by weight of organic binder, 4 parts by weight of smoke aid.

[0076] (2) Put the above-mentioned ceramic fiber, alkali-free glass fiber, kaolin, attapulgite...

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PUM

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Abstract

The invention provides a ceramic fiber board. The ceramic fiber board is prepared from the following raw materials in parts by weight: 40 to 60 parts of ceramic fiber, 0 to 16 parts of alkali-free glass fiber, 5 to 15 parts of kaoline, 5 to 15 parts of attapulgite, 10 to 20 parts of expanded perlite, 2 to 6 parts of an organic binding agent and 1 to 6 parts of a smoke eliminating assistant, wherein the smoke eliminating assistant is selected from ferrocene and/or aluminum hydroxide. Compared with the prior art, the ceramic fiber board provided by the invention adopts specific using amounts ofraw materials, the components are of good mutual effect, and the prepared and obtained ceramic board has relatively low smoke yield and preferable mechanical strength, is low in production cost, and is beneficial to production and application. Experimental results indicate that the compression strength of the ceramic fiber board provided by the invention is 0.11 MPa or above, the TSP600 smoke yield does not exceed 32 m<2>, and the production cost can be controlled within 7.5 thousand yuan per ton.

Description

technical field [0001] The invention relates to the technical field of refractory materials, in particular to a ceramic fiber board and a preparation method thereof. Background technique [0002] Ceramic fiber board has the characteristics of light weight, high strength and low thermal conductivity, and is the preferred material for kiln backing heat insulation. Traditional ceramic fiberboard usually needs to add starch, resin, cellulose and other organic binders to ensure its mechanical strength, but the introduction of a large amount of organic binders will cause a lot of smoke during use, pollute the environment, and bring safety hazards. [0003] In this regard, the Chinese patent with the publication number CN103755262A discloses a high-temperature-resistant ceramic fiberboard, which is made of the following raw materials in parts by weight: 95-96 parts of aluminum silicate fiber; 1-2 parts of dispersant, and the composition is Na 2 SiO 3 and CaCO 3 mixture; 3 to 4 p...

Claims

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Application Information

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IPC IPC(8): C04B26/28
CPCC04B26/28C04B26/285C04B2201/50C04B14/46C04B14/42C04B14/106C04B14/102C04B14/185C04B24/40C04B22/06
Inventor 张成贺任大贵刘超岳耀辉葛振鹏
Owner LUYANG ENERGY SAVING MATERIALS CO LTD
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