A method for manufacturing compression-resistant, warpage-resistant, water-repellent, flame-retardant thermal insulation foam material

A flame retardant, thermal insulation and foam material technology, applied in the field of anti-warping, compressive, water-repellent, and flame-retardant thermal insulation foam materials, which can solve the problems of poor mechanical properties of foam plastics, falling of the outer wall surface, and warping of thermal insulation boards. , to achieve the effect of light EPS capacity, low smoke emission and good thermal insulation

Active Publication Date: 2018-01-02
宁波与翼新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

It is used in low temperature or even ultra-low temperature environment with small shrinkage and no embrittlement. It is an ideal heat insulation material for cryogenic engineering, so it is widely used in hotels, hospitals, high-rise buildings, subways, airports and other central air-conditioning systems for heat preservation; it is also suitable for petroleum and chemical industries. Insulation and heat preservation of pipelines and equipment in fields such as power industry and electric power industry; but the mechanical properties of PF foam plastic itself are poor, especially brittleness and easy pulverization, this defect greatly limits its application, especially as a thermal insulation material for building exterior walls Insulation materials are widely used, so that the external wall insulation must wait for the main body of the building to be completed, and the construction is completed by the process of veneering, which is time-consuming and labor-intensive. Moreover, when the difference in external room temperature changes greatly, the insulation board is prone to warping, causing the insulation layer to crack. In severe cases, the surface layer of the outer wall will fall

Method used

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  • A method for manufacturing compression-resistant, warpage-resistant, water-repellent, flame-retardant thermal insulation foam material
  • A method for manufacturing compression-resistant, warpage-resistant, water-repellent, flame-retardant thermal insulation foam material
  • A method for manufacturing compression-resistant, warpage-resistant, water-repellent, flame-retardant thermal insulation foam material

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] The phenolic resin with a weight ratio of 64% is the phenolic foaming resin glue; prior uniform blending of silica sol in the phenolic resin accounts for 7% by weight of the phenolic resin, and EPS foam beads account for 5% by weight of the phenolic resin. The glass wool fiber accounts for 15% by weight of the phenolic resin, the glass wool fiber surface treatment agent is 0.5%, the foaming agent is 10% by weight, the surfactant is 2% by weight, the curing agent is 8% by weight, and the toughening agent is The weight ratio is 2%, the weight ratio of the flame retardant is 1%, the weight ratio of the modified filler is 2%, and the weight ratio of the penetrating agent is 3%.

[0038] The phenolic resin is thermosetting phenolic foaming resin glue, the resin solid content is 35-86%, the resin viscosity is 500-8500mpa. 8. The particle size of the silica sol is 25-30nm, SiO 2 The mass fraction is 30%, and the pH value is 9-10. Wherein, EPS foam beads are conventional pol...

Embodiment 2

[0041] The phenolic resin with a weight ratio of 57% is the phenolic foam resin glue; the silica sol uniformly blended in advance in the phenolic resin accounts for 2% by weight of the phenolic resin, and the EPS foam beads account for 5% by weight of the phenolic resin. The glass wool fiber accounts for 25% by weight of the phenolic resin, the glass wool fiber surface treatment agent is 1.5%, the foaming agent is 13% by weight, the surfactant is 4% by weight, the curing agent is 9% by weight, and the flame retardant The weight ratio is 3%, the weight ratio of the modified filler is 8%, and the weight ratio of the penetrating agent is 6%.

[0042] The phenolic resin is thermosetting phenolic foaming resin glue, the resin solid content is 35-86%, the resin viscosity is 500-8500mpa. 8. The particle size of the silica sol is 25-30nm, SiO 2 The mass fraction is 30%, and the pH value is 9-10. Wherein, EPS foam beads are conventional polystyrene beads containing blowing agent. T...

Embodiment 3

[0045] In the mold to be prepared, the phenolic resin with a weight ratio of 64% is the phenolic foam resin glue; the phenolic resin is evenly blended with silica sol in advance, accounting for 8% by weight of the phenolic resin, EPS foam beads account for The weight ratio of phenolic resin is 5%, the weight ratio of mineral wool fiber to phenolic resin is 35%, the surface treatment agent of mineral wool fiber is 0.5%, the weight ratio of foaming agent is 10%, and the weight ratio of surfactant is 2%. The weight ratio of the agent is 9%, the weight ratio of the modifier is 2%, the weight ratio of the flame retardant is 1%, the weight ratio of the modified filler is 2%, and the weight ratio of the penetrating agent is 3%.

[0046] The phenolic resin is thermosetting phenolic foaming resin glue, the resin solid content is 35-86%, the resin viscosity is 500-8500mpa. 8. The particle size of the silica sol is 25-30nm, SiO 2The mass fraction is 30%, and the pH value is 9-10. Wher...

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Abstract

The invention relates to a method for manufacturing a pressure-proof, warping-resistant, hydrophobic, flame-resistant and thermal-insulated foam material. The method includes using phenolic resin, silica sol, EPS foam or the modified EPS foam bead and glass wool short fiber or mineral wool short fiber as base materials; preparing a total adjusting liquid from the phenolic resin uniformly mixed by various auxiliary agents such as foaming agent, surface conditioning agent of glass wool or mineral wool fiber, surface active agent, fire retardant, flexibilizer, penetrating agent and modified filler in a ratio; mixing EPS foam or the modified EPS foam bead, glass wool short fiber or mineral wool short fiber, and curing agent uniformly, and foam molding an enhanced hard composite foam material. The product prepared by the method is an environmental-friendly novel thermal insulation material with good flame-retardant efficiency and reasonable price. The requirements of construction of thermal insulation in building and safety and fire prevention are met, and the construction time and cost are saved effectively.

Description

technical field [0001] The invention belongs to the field of building construction technology, thermal insulation technology and materials, in particular to a method for manufacturing compression-resistant, warpage-resistant, water-repellent and flame-retardant thermal insulation foam materials. Background technique [0002] At present, with the continuous development of urbanization in the country, there are many high-rise buildings everywhere. People pursue the comfort of indoor and outdoor environments in residential buildings. As a very important part of energy conservation, building energy conservation has attracted extensive attention from the state and society. Among them, the energy saving of envelope structure accounts for 30% to 40% of building energy saving. With the characteristics of polystyrene foam (EPS) and polyurethane foam (PU) wall insulation materials due to their low thermal conductivity, small water absorption performance, good electrical insulation per...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08L61/06C08L25/06C08K13/04C08K7/14C08K7/04C08K3/22C08K3/36C08J9/12C08J9/14
CPCC08J9/12C08J9/122C08J9/141C08J9/145C08J2361/06C08J2425/06C08K2201/003C08K2201/004C08L61/06C08L2201/02C08L2203/14C08L2205/025C08L2205/03C08L2205/035C08L2205/18C08L25/06C08L71/02C08K13/04C08K7/14C08K3/2279C08K2003/2227C08K3/36C08K7/04C08L33/26C08K5/05C08K5/12C08K5/315
Inventor 韩玉莹陈耀明唐安仁郝玉凤
Owner 宁波与翼新材料科技有限公司
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