1960 MPa grade galvanized steel wire rope for ocean engineering, and production method of 1960 MPa grade galvanized steel wire rope
A galvanized steel wire rope and marine engineering technology, applied in hot-dip plating process, metal material coating process, coating, etc., can solve the problems of decreased steel wire strength and torsion times, damage to material properties, and reduced plasticity and toughness of drawn steel wire. , to avoid component segregation
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Embodiment 1
[0027] A 1960MPa-class galvanized steel wire rope for marine engineering, including the following weight percentages of chemical composition, is shown in Table 1 below.
[0028] Table 1 Melting composition of the steel of the present invention (wt.%)
[0029] C
Si
Mn
P
S
Cr
Ni
Cu
V
Alt
H(PPm)
0.87
0.19
0.72
0.008
0.007
0.21
0.03
0.05
0.03
0.005
0.5
[0030] The balance is Fe and unavoidable impurities.
[0031] The production method of the above-mentioned 1960MPa grade marine galvanized steel wire rope is:
[0032] Electric furnace smelting → LF+RH vacuum refining → large round billet continuous casting → heating → blooming billet → continuous rolling → rolling billet → flaw detection and grinding → high-speed wire heating furnace heating → controlled rolling and controlled cooling → reducing and sizing machine → Spinning machine → Finished wire rod → Packing and storage. The rolling specification is φ9mm wire rod. The obtained wire rod is then subjected to lead bath quenching → steel wire...
Embodiment 2
[0041] The hot-rolled wire rod of Example 1 is firstly lead-bath quenched to obtain a full sorbite structure; then the steel wire is drawn by a straight-line continuous wire drawing machine and hot-dip galvanized; and then the conventional wire rope production process is used to produce 1960MPa marine Galvanized steel wire rope for engineering.
[0042] The original specification of the wire rod is Φ9mm, the steel wire with a diameter of Φ3.94 is produced, and the weight of the zinc layer is 265g / m 2 .
[0043] The mechanical properties of the steel wire produced by the invention: the tensile strength is greater than 1980 MPa, the number of torsion is greater than 26, and the number of bending is greater than 9 times.
Embodiment 3
[0045] A 1960MPa-class galvanized steel wire rope for marine engineering, including the following chemical components by weight percentage, is shown in Table 3 below.
[0046] Table 3 Example 3 Steel Melting Composition (wt.%)
[0047] C
Si
Mn
P
S
Cr
Ni
Cu
V
Alt
H(PPm)
0.90
0.21
0.72
0.009
0.005
0.20
0.02
0.04
0.03
0.005
0.5
[0048] The balance is Fe and unavoidable impurities.
[0049] The production method of the above-mentioned 1960MPa grade marine galvanized steel wire rope is:
[0050] Electric furnace smelting → LF+RH vacuum refining → large round billet continuous casting → heating → blooming billet → continuous rolling → rolling billet → flaw detection and grinding → high-speed wire heating furnace heating → controlled rolling and controlled cooling → reducing and sizing machine → Spinning machine → Finished wire rod → Packing and storage. The rolling specification is φ10mm wire rod. The obtained wire rod is then subjected to lead bath quenching → steel wire drawing → hot-dip galv...
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