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1960 MPa grade galvanized steel wire rope for ocean engineering, and production method of 1960 MPa grade galvanized steel wire rope

A galvanized steel wire rope and marine engineering technology, applied in hot-dip plating process, metal material coating process, coating, etc., can solve the problems of decreased steel wire strength and torsion times, damage to material properties, and reduced plasticity and toughness of drawn steel wire. , to avoid component segregation

Active Publication Date: 2018-09-04
MAANSHAN IRON & STEEL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

If only relying on C or Si, Mn strengthening, although the strength requirements can also be achieved, it is very easy to appear reticulated cementite and core martensite, which seriously damages the performance of the material, especially the increase of Si content, due to its work hardening The high rate can achieve a rapid increase in strength, but it is very easy to cause a sharp decrease in the plasticity and toughness of the drawn steel wire
In addition, the drawn steel wire will recover during hot-dip galvanizing, resulting in a decrease in the strength and torsion times of the steel wire. It is necessary to add alloy elements to reduce the strength and torsion times.

Method used

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  • 1960 MPa grade galvanized steel wire rope for ocean engineering, and production method of 1960 MPa grade galvanized steel wire rope
  • 1960 MPa grade galvanized steel wire rope for ocean engineering, and production method of 1960 MPa grade galvanized steel wire rope
  • 1960 MPa grade galvanized steel wire rope for ocean engineering, and production method of 1960 MPa grade galvanized steel wire rope

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] A 1960MPa-class galvanized steel wire rope for marine engineering, including the following weight percentages of chemical composition, is shown in Table 1 below.

[0028] Table 1 Melting composition of the steel of the present invention (wt.%)

[0029] C

Si

Mn

P

S

Cr

Ni

Cu

V

Alt

H(PPm)

0.87

0.19

0.72

0.008

0.007

0.21

0.03

0.05

0.03

0.005

0.5

[0030] The balance is Fe and unavoidable impurities.

[0031] The production method of the above-mentioned 1960MPa grade marine galvanized steel wire rope is:

[0032] Electric furnace smelting → LF+RH vacuum refining → large round billet continuous casting → heating → blooming billet → continuous rolling → rolling billet → flaw detection and grinding → high-speed wire heating furnace heating → controlled rolling and controlled cooling → reducing and sizing machineSpinning machine → Finished wire rod → Packing and storage. The rolling specification is φ9mm wire rod. The obtained wire rod is then subjected to lead bath quenching → steel wire...

Embodiment 2

[0041] The hot-rolled wire rod of Example 1 is firstly lead-bath quenched to obtain a full sorbite structure; then the steel wire is drawn by a straight-line continuous wire drawing machine and hot-dip galvanized; and then the conventional wire rope production process is used to produce 1960MPa marine Galvanized steel wire rope for engineering.

[0042] The original specification of the wire rod is Φ9mm, the steel wire with a diameter of Φ3.94 is produced, and the weight of the zinc layer is 265g / m 2 .

[0043] The mechanical properties of the steel wire produced by the invention: the tensile strength is greater than 1980 MPa, the number of torsion is greater than 26, and the number of bending is greater than 9 times.

Embodiment 3

[0045] A 1960MPa-class galvanized steel wire rope for marine engineering, including the following chemical components by weight percentage, is shown in Table 3 below.

[0046] Table 3 Example 3 Steel Melting Composition (wt.%)

[0047] C

Si

Mn

P

S

Cr

Ni

Cu

V

Alt

H(PPm)

0.90

0.21

0.72

0.009

0.005

0.20

0.02

0.04

0.03

0.005

0.5

[0048] The balance is Fe and unavoidable impurities.

[0049] The production method of the above-mentioned 1960MPa grade marine galvanized steel wire rope is:

[0050] Electric furnace smelting → LF+RH vacuum refining → large round billet continuous casting → heating → blooming billet → continuous rolling → rolling billet → flaw detection and grinding → high-speed wire heating furnace heating → controlled rolling and controlled cooling → reducing and sizing machine → Spinning machine → Finished wire rod → Packing and storage. The rolling specification is φ10mm wire rod. The obtained wire rod is then subjected to lead bath quenching → steel wire drawing → hot-dip galv...

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Abstract

The invention provides a 1960 MPa grade galvanized steel wire rope for ocean engineering, and a production method of the 1960 MPa grade galvanized steel wire rope. The 1960 MPa grade galvanized steelwire rope for the ocean engineering comprises the following components of, 0.87-0.91% of C, 0.15-0.30% of Si, 0.65-0.85% of Mn, 0.15-0.25% of Cr, 0.020-0.060% of V, less than or equal to 0.015% of P,less than or equal to 0.010% of S, less than or equal to 0.05% of Ni, less than or equal to 0.10% of Cu, less than or equal to 0.010% of Alt, less than or equal to 1.0 PPm of H, and the balance Fe andunavoidable impurity elements. Compared with the prior art, refining and continuous casting technologies are optimized, so that composition segregation is avoided; with the adoption of an optimized rolling-control and cold-control rolling technology, network cementite and martensite are avoided, so that a metallographic structure with the sorbitizing rate of 90% or above can be obtained; and a galvanized steel wire made of a hot rolling wire fully meets the use requirement of the 1960 MPa grade galvanized steel wire rope for the ocean engineering.

Description

Technical field [0001] The invention belongs to the technical field of high-strength galvanized steel wire rope production technology, and in particular relates to a 1960MPa-class galvanized steel wire rope for marine engineering and a production method thereof. Background technique [0002] Wire rope is a flexible rope twisted with multiple or strands of thin steel wires. The steel wire rope has high strength, light weight, stable work, not easy to be broken suddenly, and reliable work. Due to the unique properties of steel wire ropes, no more ideal product has been found at home and abroad to replace steel wire ropes comprehensively or in a field. Therefore, steel wire ropes are used in marine engineering, metallurgy, mining, oil and gas drilling, machinery, chemical engineering, and aerospace. And other fields have become indispensable parts or materials. my country is in a critical period of offshore engineering construction, and the demand for high-strength galvanized stee...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C38/02C22C38/04C22C38/24C22C38/46C22C38/42C22C38/06C21D8/06C23C2/06C23C2/38
CPCC21D8/065C22C38/02C22C38/04C22C38/06C22C38/24C22C38/42C22C38/46C23C2/06C23C2/38
Inventor 于同仁宋强王伟孙山姜婷张晓瑞尹德福龚梦强
Owner MAANSHAN IRON & STEEL CO LTD
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