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Manufacturing method of faux-metallic plastic valve

A manufacturing method, metal imitation technology, applied in the field of valve manufacturing, can solve problems such as peeling of coating, easy corrosion, poor texture, etc., achieve good metal feeling and improve safety performance

Inactive Publication Date: 2018-09-28
南通鑫农阀门科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In terms of production technology and process, metal valves are more mature among domestic valves. Stainless steel valves and copper valves are more common in the market. There are also cast iron valves in slightly lower-end products, but there are quite a lot of defects in existing metal valves. , Metal valves are extremely prone to corrosion, rust, and plating peeling during long-term use. Heavy metals such as lead and tin in alloys used to manufacture metal valves will gradually penetrate into domestic water, causing pollution to domestic water. directly affect people's health
Although plastic valves have high safety, their texture is poor.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0013] The present invention will be further described below in conjunction with specific examples.

[0014] A method for manufacturing a metal-like plastic valve, comprising the steps of:

[0015] (1) Using PC (polycarbonate), PETG (polyethylene terephthalate-1,4-cyclohexanedimethanol), PCT (polyethylene terephthalate-1,4-cyclohexane Dimethyl ester), PS (polystyrene) for injection molding into valve blanks.

[0016] (2) The obtained valve body is ultrasonically cleaned and placed in a dry place.

[0017] (3) The metal film is coated on the outer surface of the valve body by vacuum coating process, and the metal coating layer is formed on the outer surface of the valve body.

[0018] (4) Forming a layer of high hardness and good wear resistance and scratch resistance on the surface of the metal coating layer to play the role of a back protection layer for the metal coating layer.

[0019] (5) Silica and aluminum oxide are made into granules, and mixed with water, alcohol, o...

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PUM

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Abstract

The invention discloses a manufacturing method of a faux-metallic plastic valve. The manufacturing method comprises the steps of conducting injection molding on a green body; cleaning the green body;plating a metal film on the outer surface of the green body. The faux-metallic plastic valve has a good metal feel. A ceramic layer is plated on the inner surface of the faux-metallic plastic valve. The safety performance of the valve can be further improved.

Description

technical field [0001] The invention relates to the field of manufacturing valves, in particular to a method for manufacturing plastic valves imitating metal. Background technique [0002] Valves are generally composed of a valve body and valve internals inside the valve body. According to the manufacturing materials, they can be divided into metal valves, plastic valves and ceramic valves. [0003] In terms of production technology and process, metal valves are more mature among domestic valves. Stainless steel valves and copper valves are more common in the market. There are also cast iron valves in slightly lower-end products, but there are quite a lot of defects in existing metal valves. , Metal valves are extremely prone to corrosion, rust, and plating peeling during long-term use. Heavy metals such as lead and tin in alloys used to manufacture metal valves will gradually penetrate into domestic water, causing pollution to domestic water. directly affect people's healt...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C14/20F16K27/00
CPCC23C14/20F16K27/00
Inventor 汤宝田
Owner 南通鑫农阀门科技有限公司
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