Multicomponent alloy infiltration anticorrosion method

A multi-alloy and infiltration technology, applied in the direction of fusion spraying, metal material coating process, coating, etc., can solve the problems of dimensional change, limit the size of structural parts, easy to peel off, etc., to improve tensile and yield strength, Good heat resistance and dense metallographic structure

Inactive Publication Date: 2018-12-04
山西军昊实业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In these methods, the corrosion resistance of the paint is poor, the coating is not well bonded, and it is easy to peel off; the corrosion resistance of Dacromet is very good, but the coating is thin and soft, not wear-resistant, and easy to peel off; the nitriding hardness is high and wear-resistant , the combination is good, but the corrosion resistance is not enough; hot-dip galvanizing can obtain a thick coating, but the surface quality is not high, and it is easy to nodulate, especially the groove of the threaded part is easy to be filled and cannot be used
At the same time, the pollution of hot-dip galvanizing is serious, the temperature is high and the energy consumption is high, and some parts such as spring bars are not suitable for use.
In the prior art, the corrosion resistance of the parts is often improved by increasing the thickness of the corrosion-resistant layer, but this also changes the size of the parts and increases the difficulty of the cooperation between the parts
[0003] The process of alloy co-infiltration needs to be vacuumed, and the temperature of the structural parts should be adjusted accurately in a vacuum state. Therefore, the requirements for process conditions and equipment are high, and because the structural parts need to be vacuumed, the vacuum heating box also limits the structure. piece size
At the same time, alloy co-infiltration is mainly used for components that require high temperature resistance, corrosion resistance and impact resistance, and it is impossible to perform co-infiltration treatment on the overall structural parts

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] A multi-component alloy infiltration anticorrosion method, comprising the following steps:

[0031] Shot blasting treatment: The welded structural parts are subjected to shot blasting surface treatment to obtain a pure metal surface;

[0032] Heating of steel parts: heat the steel structure parts after shot blasting to 250°C;

[0033] Surface spraying: The heated steel structure is subjected to zinc-aluminum alloy hot-melt spraying, so that the zinc-aluminum alloy penetrates into the surface layer of the steel structure, and the thickness of the infiltrated layer is 10-100 μm. The volume ratio of zinc to aluminum in the zinc-aluminum alloy 1:1;

[0034] Infiltration heating: heat the steel structure after zinc spraying to 280°C and keep it warm for 1 hour;

[0035] Sealing layer coating: After the temperature is lowered to 200°C, spray sealant on the surface of the steel structure, and the thickness of the sealing layer is 10-100μm;

[0036] Insulation curing: The st...

Embodiment 2

[0040] A multi-component alloy infiltration anticorrosion method, comprising the following steps:

[0041] Shot blasting treatment: The welded structural parts are subjected to shot blasting surface treatment to obtain a pure metal surface;

[0042] Heating of steel parts: heat the steel structure parts after shot blasting to 220°C;

[0043] Surface spraying: The heated steel structure is subjected to zinc-aluminum alloy hot-melt spraying, so that the zinc-aluminum alloy penetrates into the surface layer of the steel structure, and the thickness of the infiltrated layer is 10-100 μm. The volume ratio of zinc to aluminum in the zinc-aluminum alloy 1:1;

[0044] Infiltration heating: heat the steel structure after spraying zinc to 350°C and keep it warm for 2 hours;

[0045] Sealing layer coating: After the temperature is lowered to 200°C, spray sealant on the surface of the steel structure, and the thickness of the sealing layer is 10-100μm;

[0046] Insulation curing: The s...

Embodiment 3

[0050] A multi-component alloy infiltration anticorrosion method, comprising the following steps:

[0051] Shot blasting treatment: The welded structural parts are subjected to shot blasting surface treatment to obtain a pure metal surface;

[0052] Heating of steel parts: heat the steel structure parts after shot blasting to 230°C;

[0053] Surface spraying: The heated steel structure is subjected to zinc-aluminum alloy hot-melt spraying, so that the zinc-aluminum alloy penetrates into the surface layer of the steel structure, and the thickness of the infiltrated layer is 10-100 μm. The volume ratio of zinc to aluminum in the zinc-aluminum alloy 1:1;

[0054] Infiltration heating: heat the steel structure after spraying zinc to 320°C and keep it warm for 1.5 hours;

[0055] Sealing layer coating: After the temperature is lowered to 200°C, spray sealant on the surface of the steel structure, and the thickness of the sealing layer is 10-100μm;

[0056] Insulation curing: The s...

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Abstract

The invention belongs to the technical field of metal surface anticorrosion, and more specifically relates to a zincizing enclosing anticorrosion method. The zincizing enclosing anticorrosion method is simple in technology, excellent in corrosion resistance and wear resistance, and high in toughness, tensile strength, and yield strength, and is friendly to the environment. The zincizing enclosinganticorrosion method comprises following steps: surface treatment shot blasting, high temperature heating, double zinc aluminum wire capacitance spraying onto steel surface, secondary heating penetration, and forming of surface zinc aluminium ferroalloy layers. The best collision resistance and corrosion resistance are achieved, and zincizing waste heat is adopted for another time of spraying of sealing layer alloy powder. The zincizing enclosing anticorrosion method is widely adopted in the field of steel structure member anticorrosion processing.

Description

technical field [0001] The invention relates to the technical field of anticorrosion of metal surfaces, in particular to a method for sealing anticorrosion by sherardizing. Background technique [0002] Railway track equipment, bolts, spikes, track fasteners and catenary fittings are installed in the open air, exposed to wind, sun, rain, severe cold, high temperature, rain, wind and sand, severe air pollution, especially acid rain. Some anti-corrosion processes and methods cannot meet the requirements of the product. Especially with the rapid development of my country's high-speed railways today, higher requirements are put forward for the anti-corrosion performance of track equipment. Bridges with reinforced concrete structures also suffer from corrosion problems. The main reasons are freezing damage, chemical corrosion, steel corrosion and alkali aggregate reaction, etc., especially due to humidity, temperature and CO 2 The role of the concrete will cause the carbonizat...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C10/26C23C4/08C23C4/131C23C4/18
CPCC23C4/08C23C4/131C23C4/18C23C10/26
Inventor 安明琪刘贵军
Owner 山西军昊实业有限公司
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