Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

Scavenging agent used for transformer iron core insulating varnish, and scavenging method

A technology of transformer iron core and scavenger, which is applied in the direction of cleaning methods using liquids, chemical instruments and methods, cleaning methods and appliances, etc., which can solve problems such as polluting the environment, increasing the difficulty of recycling and smelting, and unfavorable properties of re-smelting materials. The preparation method is simple, the removal method is simple and easy, and the effect of being convenient for industrial application

Active Publication Date: 2019-01-01
SHANGHAI ZHIXIN ELECTRIC AMORPHOUS +3
View PDF4 Cites 4 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

When the iron core is recycled, the insulating varnish on the iron core has a strong adhesion to the substrate, and it is difficult to remove it effectively with general cleaning fluids
If the insulating varnish on the iron core is not cleaned before returning to the furnace, a large amount of harmful gas will be produced during the smelting process, which will pollute the environment. Secondly, the composition of the iron core material is strictly controlled, and the insulating varnish is transformed into impurities during the smelting process. It increases the difficulty of recycling and smelting, which is not conducive to controlling the performance of the returned materials
[0004] Therefore, the insulating varnish on the waste iron core has caused certain limitations to its recycling

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Scavenging agent used for transformer iron core insulating varnish, and scavenging method
  • Scavenging agent used for transformer iron core insulating varnish, and scavenging method

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0050]In a preferred embodiment of the present invention, the preparation method of the scavenger comprises: mixing trichloroethane, hexane, tetrachloroethylene and chloroform in proportion to obtain the scavenger.

[0051] The preparation method of the scavenger described in the invention is simple, only needs to mix the components in proportion, and is suitable for large-scale production and industrial application.

[0052] The present invention also provides a method for removing insulating varnish from transformer iron cores, comprising the following steps:

[0053] The transformer iron core is soaked in the scavenger, and after soaking, the transformer iron core is cleaned and dried to obtain the transformer iron core from which the insulating varnish has been removed.

[0054] The removal method of the present invention can swell the insulating varnish on the surface of the iron core by the scavenger only through a simple soaking process, so as to make it pulverize and f...

Embodiment 1

[0065] The scavenger for transformer iron core insulation varnish described in this embodiment is prepared by mixing 50% trichloroethane, 10% n-hexane, 10% tetrachlorethylene and 30% trichloromethane in volume fraction.

Embodiment 2

[0067] The scavenger for transformer iron core insulation varnish described in this embodiment is prepared by mixing 60% trichloroethane, 10% n-hexane, 15% tetrachlorethylene and 15% trichloromethane in volume fraction.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention belongs to the technical field of transformer iron core recovery, and especially relates to a scavenging agent used for transformer iron core insulating varnish, and a scavenging method.The scavenging agent is mainly prepared from trichloroethane, hexane, tetrachloroethylene, and trichloromethane. The scavenging method comprises following steps: a transformer iron core is immersed in the scavenging agent; after immersion, the transformer iron core is subjected to washing and drying so as to obtain the transformer iron core without insulating varnish. The scavenging agent is prepared from trichloroethane, hexane, tetrachloroethylene, and trichloromethane through mixing, the scavenging agent molecules obtained through mixing are capable of entering insulating vanish coating gaps, realizing full swelling of the insulating varnish on the iron core surfaces, realizing precipitation of the insulating varnish coating layers from the iron core laminated sheet surfaces, sheddingof the insulating varnish in the form of loose powder, and cleaning of the insulating varnish from the transformer iron core laminated sheet surfaces. The scavenging agent is prepared from the specific solvents through combination, is excellent in swelling performance, and is capable of eliminating insulating varnish on iron core laminated sheet surfaces completely.

Description

technical field [0001] The invention relates to the technical field of transformer iron core recycling, in particular to a scavenger and a scavenging method for transformer iron core insulating varnish. Background technique [0002] The iron core is the main magnetic circuit part of the transformer. It is usually made of silicon steel sheets or amorphous strips. In order to reduce the loss of the iron core, the surface of the iron core laminates is coated with insulating varnish. Insulation coating not only provides very important interlayer insulation, but also as a metal surface coating also shoulders the task of providing materials with properties such as corrosion resistance, oil corrosion resistance and solvent corrosion resistance. [0003] Due to the wide range of transformer applications and the huge number of transformer applications, more and more iron core components are scrapped due to the end of normal service life. How to recycle these iron core materials has a...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C09D9/00B08B3/08B08B3/10
CPCC09D9/005B08B3/08B08B3/10
Inventor 高小沛孟晓明李力吴雄顾伟董中强张志键郭维郝柱张昊蒙
Owner SHANGHAI ZHIXIN ELECTRIC AMORPHOUS
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products