Aluminum alloy magazine welding deformation control device and method

A welding deformation and control device technology, applied in the direction of auxiliary devices, welding equipment, welding equipment, etc., can solve the problems of air hole defects, warping deformation, non-fusion and other problems in the welding seam, achieve the elimination of welding residual stress, reduce welding deformation, Effect of preventing clamping deformation

Active Publication Date: 2019-01-04
CHONGQING IND POLYTECHNIC COLLEGE
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0003] Aluminum alloy magazine components are usually stamped and welded from aluminum sheets. There are several problems in the welding process: one is that the aluminum alloy has strong chemical activity and thermal conductivity, and the surface is very easy to form an oxide film. The second is that the aluminum alloy welding process is prone to moisture absorption, and air hole defects are formed at the weld; the third is that the aluminum alloy material has a large linear expansion coefficient, and it is easy to warp after welding. , due to the different internal residual stress states of the base metal on both sides of the weld, it is very easy to

Method used

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  • Aluminum alloy magazine welding deformation control device and method
  • Aluminum alloy magazine welding deformation control device and method
  • Aluminum alloy magazine welding deformation control device and method

Examples

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Example Embodiment

[0035] Example 1

[0036] A welding deformation control device for aluminum alloy magazines, such as figure 1 , figure 2 , image 3 with Figure 4 As shown, it includes an outer mold for positioning the outer contour of the magazine 4, a core mold for positioning the inner profile of the magazine 4, and a turning mechanism 1 connected to both ends of the magazine and used for turning the magazine; , The magazine 4 includes a left half 401 and a right half 402. The gap between the left half 401 and the right half 402 forms a weld. After the magazine 4 is installed on the control device, it is ready to start welding on the magazine 4 When the welding seam on the surface, the welding gun 15 is placed as figure 1 Position shown

[0037] The outer mold includes a left mold 1 and a right mold 2 that are vertically arranged, and a bottom mold that is horizontally arranged. A hollow part is provided in the middle of the bottom mold to show the weld seam. When the bottom film is turned ove...

Example Embodiment

[0046] Example 2

[0047] The 2A12 aluminum alloy magazine welding deformation control method adopts the welding deformation control device of the aluminum alloy magazine in embodiment 1 to perform welding deformation control. The specific steps include:

[0048] Step 1: Place the left half and right half of the magazine to be welded in the space enclosed by the left mold, right mold and bottom mold, and push the left and right molds toward each other until the left half of the magazine The distance between the weld seam and the right half is 0.12mm. Extend the upper core mold into the inner cavity of the magazine and fit it with the top wall of the magazine, and extend the lower core mold into the inner cavity of the magazine and connect it with the magazine. The inner bottom wall of the box is attached, the core mold is wedged between the upper core mold and the lower core mold, the ejector rod in the core mold is pushed, and the displacement sensor is ejected radially so that th...

Example Embodiment

[0056] Example 3

[0057] A welding deformation control device for aluminum alloy magazines, comprising an outer mold for positioning the outer contour of the magazine, a core mold for positioning the inner profile of the magazine, and a core mold connected to both ends of the magazine and used for turning the magazine The turnover mechanism;

[0058] The outer mold includes a left mold, a right mold, and a bottom mold that are set vertically, and a hollow part for showing welds is provided in the middle of the bottom mold, and a space enclosed by the left mold, the right mold and the bottom mold For accommodating the magazine, the middle of the left mold and the right mold are respectively provided with a pushing mechanism for horizontally pressing the magazine;

[0059] The core mold includes an upper core mold that can be attached to the top wall of the magazine and a lower core mold that can be attached to the inner bottom wall of the magazine. The upper surface and the bottom o...

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Abstract

The invention provides an aluminum alloy magazine welding deformation control device and method. The aluminum alloy magazine welding deformation control device comprises an outer mold for positioningthe outer contour of a magazine, a core mold for positioning the inner contour of the magazine and a turnover mechanism for turning over the magazine. The control method include the steps that left and right molds are pushed relative to each other until a left half and a right half of the magazine have a welding seam spacing of 0.07-0.12mm; pushing and pressing mechanisms are pushed relative to each other, and the left half and the right half of the magazine are subjected to pre-deformation; when the temperature is detected greater than 80 DEG C during welding, normal temperature high-purity argon gas is immediately introduced into an argon gas passage, and the introduction of the argon gas is stopped until a temperature sensor detects that the temperature is lower than 80 DEG C; and afterturning over, a welding seam on the lower surface of magazine is welded, and vibrating ageing treatment is performed on the magazine after the welding is completed. The deformation amount in the direction, perpendicular to the welding seam, on the plane on which the aluminum alloy magazine welding seam is located can be controlled to be 0.02-0.05mm/50mm, the deformation amount in the direction, parallel to the welding seam, on the plane on which the welding seam is located is controlled to be 0.04-0.08mm/50mm, and the welded part cannot be oxidized and cannot absorb moisture.

Description

technical field [0001] The invention relates to an aluminum alloy magazine welding deformation control device and control method. Background technique [0002] Aluminum alloy has low density, high plasticity, excellent electrical conductivity and thermal conductivity, and its surface can form a dense oxide film protective layer, which has good corrosion resistance in the atmosphere. After the aluminum alloy is strengthened by hot extrusion, welding and heat treatment, the aluminum alloy has good comprehensive mechanical properties and seawater corrosion resistance, and can be used to manufacture the main non-heat-resistant load-bearing components in individual light weapons equipment, such as manufacturing Small arms components such as receivers, handles and magazines. [0003] Aluminum alloy magazine components are usually stamped and welded from aluminum sheets. There are several problems in the welding process: one is that the aluminum alloy has strong chemical activity ...

Claims

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Application Information

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IPC IPC(8): B23K26/70B23K37/04B23K31/00B23K26/24B23K26/12B23K103/10
CPCB23K26/123B23K26/24B23K26/702B23K31/003B23K37/0426
Inventor 谭大庆
Owner CHONGQING IND POLYTECHNIC COLLEGE
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