Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Aluminum alloy magazine welding deformation control device and method

A welding deformation and control device technology, applied in the direction of auxiliary devices, welding equipment, welding equipment, etc., can solve the problems of air hole defects, warping deformation, non-fusion and other problems in the welding seam, achieve the elimination of welding residual stress, reduce welding deformation, Effect of preventing clamping deformation

Active Publication Date: 2019-01-04
CHONGQING IND POLYTECHNIC COLLEGE
View PDF6 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Aluminum alloy magazine components are usually stamped and welded from aluminum sheets. There are several problems in the welding process: one is that the aluminum alloy has strong chemical activity and thermal conductivity, and the surface is very easy to form an oxide film. The second is that the aluminum alloy welding process is prone to moisture absorption, and air hole defects are formed at the weld; the third is that the aluminum alloy material has a large linear expansion coefficient, and it is easy to warp after welding. , due to the different internal residual stress states of the base metal on both sides of the weld, it is very easy to cause irregular deformation or even scrapping of the produced aluminum alloy magazine components
[0005] As mentioned earlier, although the existing welding fixtures and welding methods can control the welding deformation of aluminum alloy plates to a certain extent, they are not suitable for controlling the welding deformation of aluminum alloy magazines, especially for controlling the deformation of aluminum alloy magazines. The welding deformation of the new generation of gun magazines is extremely strict, and it is a major technical problem in this field to accurately control the welding deformation of aluminum alloy magazines to the level of 0.1 / 10mm

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Aluminum alloy magazine welding deformation control device and method
  • Aluminum alloy magazine welding deformation control device and method
  • Aluminum alloy magazine welding deformation control device and method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] A kind of aluminum alloy magazine welding deformation control device, such as figure 1 , figure 2 , image 3 and Figure 4 As shown, it includes an outer mold for positioning the outer contour of the magazine 4, a core mold for positioning the inner surface of the magazine 4, and a turning mechanism 1 connected at both ends of the magazine and used for turning over the magazine; wherein , the magazine 4 includes a left half-type 401 and a right half-type 402, the gap between the left half-type 401 and the right half-type 402 constitutes a welding seam, after the magazine 4 is installed on the control device, it is ready to start welding on the magazine 4 When welding the surface, the welding torch 15 is placed as figure 1 the location shown;

[0037] The outer mold includes a vertically arranged left mold 1, a right mold 2 and a horizontally arranged bottom mold. In the middle of the bottom mold, there is a hollow part for showing the weld seam. When the bottom film ...

Embodiment 2

[0047] 2A12 aluminum alloy magazine welding deformation control method, using the aluminum alloy magazine welding deformation control device in Embodiment 1 to carry out welding deformation control, the specific steps include:

[0048] Step 1: Place the left half and right half of the magazine to be welded in the space enclosed by the left mold, right mold and bottom mold, and push the left and right molds towards each other until the left half of the magazine is formed The distance between the welding seam and the right half is 0.12mm. Insert the upper mandrel into the inner cavity of the magazine and fit it with the inner top wall of the magazine. Insert the lower mandrel into the inner cavity of the magazine and fit it with the magazine Fit the bottom wall of the box, wedge the middle mandrel between the upper follow-up mandrel and the lower follow-up mandrel, push the ejector rod in the middle mandrel, and push out the displacement sensor radially, so that the center mandre...

Embodiment 3

[0057] A welding deformation control device for an aluminum alloy magazine, comprising an outer mold for positioning the outer contour of the magazine, a core mold for positioning the inner surface of the magazine, and a core mold connected to both ends of the magazine and used for flipping the magazine the turning mechanism;

[0058] The outer mold includes a vertically arranged left mold, a right mold and a horizontally arranged bottom mold, a hollow part for showing weld seams is arranged in the middle of the bottom mold, and the space enclosed by the left mold, the right mold and the bottom mold For accommodating magazines, push mechanisms for horizontally pressing magazines are provided in the middle of the left mold and the right mold respectively;

[0059] Described mandrel comprises the upper follow-up mandrel that can be attached to the inner top wall of the magazine and the following follow-up mandrel that can be attached to the inner bottom wall of the magazine. Th...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Cross-sectional areaaaaaaaaaaa
Average particle sizeaaaaaaaaaa
Average particle sizeaaaaaaaaaa
Login to View More

Abstract

The invention provides an aluminum alloy magazine welding deformation control device and method. The aluminum alloy magazine welding deformation control device comprises an outer mold for positioningthe outer contour of a magazine, a core mold for positioning the inner contour of the magazine and a turnover mechanism for turning over the magazine. The control method include the steps that left and right molds are pushed relative to each other until a left half and a right half of the magazine have a welding seam spacing of 0.07-0.12mm; pushing and pressing mechanisms are pushed relative to each other, and the left half and the right half of the magazine are subjected to pre-deformation; when the temperature is detected greater than 80 DEG C during welding, normal temperature high-purity argon gas is immediately introduced into an argon gas passage, and the introduction of the argon gas is stopped until a temperature sensor detects that the temperature is lower than 80 DEG C; and afterturning over, a welding seam on the lower surface of magazine is welded, and vibrating ageing treatment is performed on the magazine after the welding is completed. The deformation amount in the direction, perpendicular to the welding seam, on the plane on which the aluminum alloy magazine welding seam is located can be controlled to be 0.02-0.05mm / 50mm, the deformation amount in the direction, parallel to the welding seam, on the plane on which the welding seam is located is controlled to be 0.04-0.08mm / 50mm, and the welded part cannot be oxidized and cannot absorb moisture.

Description

technical field [0001] The invention relates to an aluminum alloy magazine welding deformation control device and control method. Background technique [0002] Aluminum alloy has low density, high plasticity, excellent electrical conductivity and thermal conductivity, and its surface can form a dense oxide film protective layer, which has good corrosion resistance in the atmosphere. After the aluminum alloy is strengthened by hot extrusion, welding and heat treatment, the aluminum alloy has good comprehensive mechanical properties and seawater corrosion resistance, and can be used to manufacture the main non-heat-resistant load-bearing components in individual light weapons equipment, such as manufacturing Small arms components such as receivers, handles and magazines. [0003] Aluminum alloy magazine components are usually stamped and welded from aluminum sheets. There are several problems in the welding process: one is that the aluminum alloy has strong chemical activity ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B23K26/70B23K37/04B23K31/00B23K26/24B23K26/12B23K103/10
CPCB23K26/123B23K26/24B23K26/702B23K31/003B23K37/0426
Inventor 谭大庆
Owner CHONGQING IND POLYTECHNIC COLLEGE
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products