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Production process of LED streetlamp shell

A technology for LED street lamps and manufacturing processes, applied in clay products, applications, household appliances, etc., can solve problems such as poor weathering and aging resistance, internal circuit short-circuit failure, product weight, etc., to improve the light reflection effect and softness, good The effect of heat dissipation and insulation and cost reduction

Inactive Publication Date: 2019-01-04
河南省钧艺照明灯具有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Ceramic material as the heat dissipation shell of LED lamps is a heat dissipation material that has emerged in the past two years. With the invention of science and technology, ceramic technology has become increasingly mature. Outdoor ceramic lights made of ceramics are not only beautiful and practical, but also have a high artistic quality. Value, (1) The ceramic lamps made by the existing formula are mostly suitable for indoor use, with poor weathering and aging resistance, acid and alkali resistance, and low heat resistance, so the service life is short; (2) Used for Jun porcelain There is a circuit inside the lamp, and the aging and water seepage of the green body may easily cause short-circuit failure of the internal circuit; (3), located outdoors, and because the porcelain is fragile, ceramic lamps are required to have high strength and shock resistance; (4), currently on the market The ceramics used as the shell of LED lamps are mainly alumina ceramics and steatite porcelain. Ceramic materials can effectively solve the heat dissipation and insulation problems of LEDs
Alumina ceramic materials have high density, expensive raw materials, firing temperature above 1600 degrees, long firing cycle, and cannot be mass-produced. Although the thermal conductivity is high, the manufacturing cost is too high and the product is too heavy
Talc porcelain has low thermal conductivity. Although the production cost is low, it can be mass-produced, but the thermal conductivity is too low and the heat dissipation is not good. Only low-power LED lamps can be produced.

Method used

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  • Production process of LED streetlamp shell

Examples

Experimental program
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Effect test

Embodiment 1

[0026] Embodiment 1. A preparation process for an LED street lamp shell, comprising the following steps: a step of preparing a combined shell, a step of preparing a light-transmitting cover, a step of preparing a connecting lamp cap, and combining the combined shell, connecting the lamp cap and the light-transmitting The step of assembling the cover, the step of preparing the combined shell, the specific method is as follows: Step 1, 1. Select the material of the required metal material for the support shell 1 according to the demand; the metal material selected for cold rolling is copper, stainless steel or Aluminum-magnesium alloy; 2. Stretching and stamping the metal material; 3. Welding by brazing; 4. Threading the inner ring of the lower opening of the support shell 1 welded in step 3; 5. The support obtained in step 4 Ultrasonic cleaning is performed on the surface of the shell 1; 6. Dry the support shell 1 cleaned in step 3 at 65-85°C; 7. Coat the outside of the dried su...

Embodiment 2

[0027]Embodiment 2, a preparation process of an LED street lamp shell, comprising the following steps: the step of preparing a combined shell, the step of preparing a light-transmitting cover, the step of preparing a connecting lamp cap, and combining the combined shell, connecting the lamp cap and the light-transmitting The step of assembling the cover, the step of preparing the combined shell, the specific method is as follows: Step 1, 1. Select the material of the required metal material for the support shell 1 according to the demand; the metal material selected for cold rolling is copper, stainless steel or Aluminum-magnesium alloy; 2. Stretching and stamping the metal material; 3. Welding by brazing; 4. Threading the inner ring of the lower opening of the support shell 1 welded in step 3; 5. The support obtained in step 4 Ultrasonic cleaning is performed on the surface of the shell 1; 6. Dry the support shell 1 cleaned in step 3 at 65-85°C; 7. Coat the outside of the drie...

Embodiment 3

[0028] Embodiment 3, a preparation process of an LED street lamp shell, comprising the following steps: the step of preparing a combined shell, the step of preparing a light-transmitting cover, the step of preparing a connecting lamp cap, and combining the combined shell, connecting the lamp cap and the light-transmitting The step of assembling the cover, the step of preparing the combined shell, the specific method is as follows: Step 1, 1. Select the material of the required metal material for the support shell 1 according to the demand; the metal material selected for cold rolling is copper, stainless steel or Aluminum-magnesium alloy; 2. Stretching and stamping the metal material; 3. Welding by brazing; 4. Threading the inner ring of the lower opening of the support shell 1 welded in step 3; 5. The support obtained in step 4 Ultrasonic cleaning is performed on the surface of the shell 1; 6. Dry the support shell 1 cleaned in step 3 at 65-85°C; 7. Coat the outside of the dri...

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Abstract

The invention discloses a production process of an LED streetlamp shell. The production process includes the steps of producing a combination shell; producing a light-permeable shade; producing a connection holder; assembling the combination shell, the connection holder and the light-permeable shade. The step of producing the combination shell specifically includes: (1) producing a support shell;(2) producing a heat-dissipating insulating shell; (3) applying a reflecting layer; (4) butting and fitting the shells. The production process herein employ a ceramic material and the metal support shell to produce the LED streetlamp shell; assembly efficiency can be greatly improved; the ceramic shell has bright glaze that rarely fades in light and rain; the glaze has great wind resistance and certain corrosion resistance; the glaze insulates heat and electricity; the production process is simple, is low in cost, and has high application value and a promising market prospect.

Description

technical field [0001] The invention belongs to the technical field of ceramic lamps, and in particular relates to a preparation process of an LED street lamp shell. Background technique [0002] Ceramic material as the heat dissipation shell of LED lamps is a heat dissipation material that has emerged in the past two years. With the invention of science and technology, ceramic technology has become increasingly mature. Outdoor ceramic lights made of ceramics are not only beautiful and practical, but also have a high artistic quality. Value, (1) The ceramic lamps made by the existing formula are mostly suitable for indoor use, with poor weathering and aging resistance, acid and alkali resistance, and low heat resistance, so the service life is short; (2) Used for Jun porcelain There is a circuit inside the lamp, and the aging and water seepage of the green body may easily cause short-circuit failure of the internal circuit; (3), located outdoors, and because the porcelain is...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B33/132C04B33/13C04B33/04C23D5/00B23P15/00C03C8/00C04B41/86
CPCB23P15/00C03C8/00C04B33/04C04B33/13C04B33/132C04B33/1324C04B41/5022C04B41/86C04B2235/6567C04B2235/658C23D5/00Y02P40/60
Inventor 帅强杨珊珊
Owner 河南省钧艺照明灯具有限公司
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