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Paint kit for heavy duty coating

A heavy-duty anti-corrosion and coating technology, applied in anti-corrosion coatings, epoxy resin coatings, coatings, etc., can solve problems such as not showing satisfactory physical properties, and achieve the effect of excellent physical properties

Active Publication Date: 2019-02-26
KCC CORP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Heavy-duty anti-corrosion coatings need to exhibit excellent physical properties (such as rust resistance, weather resistance, etc.) under the condition of limited film thickness, but the limitation is that they have not yet exhibited satisfactory physical properties

Method used

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  • Paint kit for heavy duty coating
  • Paint kit for heavy duty coating
  • Paint kit for heavy duty coating

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0071] 1) Primer paint

[0072] 6 parts by weight of silane-modified epoxy resin (Kukdo Chemical Co., Ltd., KSR176X90), 7 parts by weight of the first solvent (xylene+Kocosol+isopropanol), 78.9 parts by weight of zinc powder and 0.1 parts by weight of Parts of dispersant (BYK, DISPERBYK-110) were added to the container and dispersed using a high speed dissolver until the pigment particle size (measured according to ASTM D1210) reached 50 μm. After the dispersion was completed, 2 parts by weight of the first solvent (methoxypropanol) was further added to prepare a primer main material part.

[0073] Next, 2 parts by weight of a curing agent (KCC Corporation, a mixture of Mannich reaction product and epoxy-amine reaction product), 3.7 parts by weight of the first solvent (isopropyl alcohol + Kocosol + xylene), and 0.3 parts by weight of a curing accelerator are added agent (Huntsman Corporation, ACCELERATOR 2950CH) to prepare the basecoat curing agent part.

[0074] Thereafter...

experiment example 1

[0092] A primer layer having a film thickness of 60 μm was formed by applying each of the primer paints prepared in Examples and Comparative Examples, respectively, under conditions of an ambient temperature of −18° C. to 49° C. and a relative humidity of 85% or less. Then, a middle coating layer having a film thickness of 210 μm was formed by applying the middle coating paint on the base coat under the conditions of an ambient temperature of −5° C. to 40° C. and a relative humidity of 85% or less.

[0093] Subsequently, the coating film in which the undercoat layer and the intermediate coat layer were formed was aged under the following conditions (ISO 20340).

[0094] 1 cycle: -20℃(24 hours)+QUV-A(72 hours)+Q-FOG(72 hours)

[0095] 25 cycles: 4,200 hours

[0096] Thereafter, the physical properties of the coating films were evaluated by the following methods, and the results are shown in Table 4.

[0097] *Corrosion resistance (rust creep): evaluated according to ISO 20340...

experiment example 2

[0105] By applying the topcoats prepared in the Examples and Comparative Examples, respectively, on the middle coat formed in Experimental Example 1 under the conditions of an ambient temperature of -5°C to 40°C and a relative humidity of 85% or less, Thus, a topcoat layer having a film thickness of 50 μm was formed.

[0106] Then, the coating film formed with the undercoat layer, the middle coat layer, and the top coat layer was aged under the following conditions.

[0107] - Ultraviolet (UV) irradiation with QUV-A lamp for 2,000 hours.

[0108] - Condensation cycle: 60°C, UV 8 hours 40°C, dark condensation 4 hours.

[0109] Thereafter, the physical properties of the topcoat layer were evaluated by the following methods, and the results are shown in Table 5.

[0110] *Color difference (ΔE): Evaluation was performed according to ASTM D2244.

[0111] - Use a color computer to measure the color difference before and after the test

[0112] *Gloss retention (%): evaluated ac...

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Abstract

The invention relates to a paint kit for heavy duty coating, comprising: a base paint comprising 3 parts by weight to 7 parts by weight of a silane-modified epoxy resin, 1 part by weight to 5 parts byweight of an amine curing agent, 75 parts by weight to 85 parts by weight of zinc powder and 10 parts by weight to 15 parts by weight of the first solvent; and intermediate coating comprising 5 partsby weight to 10 parts by weight of the fatty acid-modified epoxy resin, 10 parts by weight to 15 parts by weight of bisphenol A type epoxy resin, 7 parts by weight to 13 parts by weight of an amide type curing agent, 35 parts by weight to 55 parts by weight of the first pigment, and 5 parts by weight to 15 parts by weight of a second solvent. The paint kit can form a coating film having excellentphysical properties such as rust resistance, salt water resistance and weather resistance.

Description

technical field [0001] The invention relates to a paint set for heavy-duty anti-corrosion coatings. Background technique [0002] In general, the expression "heavy anti-corrosion coatings" refers to coatings that prevent corrosion of steel structures (eg bridges, ships, containers, etc.), even in severely corrosive environments, for extended periods of time. [0003] In heavy-duty anti-corrosion coatings, epoxy zinc-rich primers, epoxy midcoats and polyurethane topcoats are usually used. Epoxy zinc-rich primers are used to protect the substrate and prevent corrosion, epoxy primers are used to improve the adhesion between the basecoat and topcoat, and polyurethane topcoats are used to improve the final coating film of weather resistance. [0004] Heavy-duty anti-corrosion coatings need to exhibit excellent physical properties (eg, rust resistance, weather resistance, etc.) under the condition of limited film thickness, but their limitations are that they have not yet exhibi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C09D163/00C09D5/10C09D133/14C09D7/61
CPCC08K2003/2241C08L2205/025C09D5/106C09D133/14C09D163/00C09D7/61C08K13/02C08K3/08C08L63/00C08L33/14C08K3/22C08K5/17C08K5/20C08K5/29C09D1/00C09D5/08C09D133/066C09D7/20C09D7/48C09D7/63
Inventor 尹瑄婀金谷根权熙哲金泰熙都敏雨
Owner KCC CORP CO LTD