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Preparation method of calcium silicate porous ceramic membrane with adjustable pore shape

A technology of porous ceramic membrane and calcium silicate, which is applied in the field of material science to achieve the effect of high strength, uniform distribution of pores and controllable pore size

Active Publication Date: 2019-04-16
CHINA JILIANG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, the pore size of porous ceramics is generally around 3-5 μm, and it is difficult to make the pore size smaller. In order to obtain a better filtering effect, the pore size must be made smaller or even reach the nanometer level
Calcium silicate is a material with excellent biological activity and dielectric properties, and has been applied to fields such as biomedicine and dielectric materials; as early as Pan (J.Mech.Behavior.Biomed.Mater.2016,55: 120-126) and others have shown that the structure of calcium silicate obtained by high temperature sintering is not dense, Lin Kaili (Journal of Inorganic Materials, 2005, 20:962) and others have successfully prepared calcium silicate biomicrospheres and used them In vitro activity and degradability research, but this porous ceramic has a large pore size, between 200 and 500 μm; there is a latest patent (Li Minghui, China Metrology Institute, ZL201610014543.8, 2018-4-20), using solid-phase method can The preparation of porous calcium silicate ceramics with a pore size of less than 100nm has greatly promoted the development of porous calcium silicate ceramics; however, porous calcium silicate membranes with smaller pore sizes are rarely reported; in addition, by adding different carbon substances to The study of adjusting the shape of the pores to obtain calcium silicate porous ceramic membranes with different pore types has not been reported

Method used

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  • Preparation method of calcium silicate porous ceramic membrane with adjustable pore shape
  • Preparation method of calcium silicate porous ceramic membrane with adjustable pore shape

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] Dissolve carbon black in absolute ethanol and disperse by ultrasonic to obtain a uniform carbon black suspension with a mass fraction of 5%; weigh calcium nitrate and ethyl orthosilicate at a molar ratio of 1:1, and deionize calcium nitrate Dissolve in water, and at the same time, dissolve ethyl orthosilicate in absolute ethanol, slowly add dropwise to the calcium nitrate solution, and magnetically stir to form a uniform mixed solution; then, add the carbon black suspension dropwise to the calcium nitrate / positive In the mixed solution of ethyl silicate, ultrasonically oscillate to make it evenly dispersed; adjust the pH value of the solution to acidity, then add 20g / L PEG solution, stir and mix to make it into a sol; Gel: Add a small amount of binder to the dry gel for granulation. After it is completely and uniformly dispersed, it is formed under a pressure of 10MPa, and then kept at 500 degrees for 2 hours to remove organic matter, and then placed in after cooling. In...

Embodiment 2

[0021] Disperse activated carbon in absolute ethanol through ultrasonic dispersion to obtain a uniform activated carbon suspension with a mass fraction of 2%; weigh calcium nitrate and ethyl orthosilicate at a molar ratio of 1:1, and dissolve calcium nitrate in deionized water. At the same time, after dissolving ethyl orthosilicate in absolute ethanol, slowly add dropwise to the calcium nitrate solution, and magnetically stir to form a uniform mixed solution; then, add the activated carbon suspension dropwise to calcium nitrate / ethyl orthosilicate In the mixed solution, ultrasonically oscillate to make it evenly dispersed; adjust the pH of the solution to acidity, then add 10g / L PEG solution, stir and mix to make it into a sol; form a dry gel after formation and drying; Add a small amount of binder to the dry gel for granulation. After it is completely uniformly dispersed, it is formed under a pressure of 10MPa, and then kept at 500 degrees for 2 hours to remove organic matter. ...

Embodiment 3

[0023] Disperse the carbon nanotubes in absolute ethanol through ultrasonic dispersion to obtain a uniform carbon nanotube suspension with a mass fraction of 3%; weigh calcium nitrate and ethyl orthosilicate at a molar ratio of 1:1, and remove the calcium nitrate. Dissolve in ionized water. At the same time, after dissolving ethyl orthosilicate in absolute ethanol, slowly add dropwise to the calcium nitrate solution, and magnetically stir to form a uniform mixed solution; then, add the carbon nanotube suspension dropwise to calcium nitrate / Ethyl orthosilicate mixed solution, sonicated to make it uniformly dispersed; adjust the pH value of the solution to acidity, then add 20g / L PEG solution, stir and mix to make it into a sol; after forming and drying A dry gel is obtained; a small amount of binder is added to the dry gel for granulation, and after it is completely uniformly dispersed, it is formed under a pressure of 10MPa, and then kept at 500 degrees for 2 hours to eliminate...

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Abstract

The invention discloses a preparation method of a calcium silicate porous ceramic membrane with an adjustable pore shape. The method comprises the steps that carbon substances are uniformly dispersedin absolute ethanol to obtain the suspension of carbon; calcium nitrate is dissolved in deionized water, and tetraethoxysilane is dissolved in the absolute ethanol to be added to a calcium nitrate solution dropwisely to be uniformly mixed; the carbon suspension is added to a mixed solution and uniformly dispersed through ultrasound; the pH value is adjusted to acide, a polyethylene glycol solution(PEG) with certain concentration is slowly added and stirred to be sol; xerogel is obtained after curing and drying are conducted; the xerogel is ground into powder to be molded through mold pressing, heat preserving is conducted, organic matters are removed, isostatic pressing is conducted after the xerogel is cooled and placed into an isostatic press, sintering is conducted, and the calcium silicate porous ceramic membrane can be obtained. The calcium silicate porous ceramic membrane prepared by means of the method has the advantages that the porosity distribution is uniform, the morphologyof holes is controllable, the pore diameter is fine, the bending strength is high, and the calcium silicate porous ceramic membrane has significant application prospects in the field of sewage filtration, air purifying and the like.

Description

Technical field [0001] The invention relates to a method for preparing a porous material, in particular to a method for preparing a calcium silicate porous ceramic membrane with adjustable pore shape, and belongs to the technical field of materials science. Background technique [0002] Porous ceramics is a new type of material that has received extensive attention in recent years. Because of its unique pore structure, it can achieve a variety of functional properties, so it is also called pore functional material. Porous ceramics not only have excellent stability and high temperature corrosion resistance, but also have the advantages of large specific surface area, high porosity, high permeability, low electrical conductivity, etc., and can be used as filter materials, catalyst carriers, and thermal insulation. Thermal materials, biological functional materials, etc., have been widely used in many fields such as chemical industry, energy, metallurgy, biomedicine, environmental p...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/22C04B35/622C04B38/06
CPCC04B35/22C04B35/622C04B38/068C04B2235/422C04B2235/424C04B2235/425C04B2235/483C04B2235/656C04B2235/6567C04B2235/602C04B2235/5454C04B2235/5248C04B2235/94C04B2235/95C04B2235/3208
Inventor 胡月肖珍叶灿武雨茜王兴明王焕平徐时清
Owner CHINA JILIANG UNIV
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