A kind of Al-Si alloy layered gradient material and its preparation, processing and application

A technology of aluminum-silicon alloy and gradient material, which is applied in the direction of metal material coating process, coating, semiconductor/solid-state device parts, etc., can solve the problem of thermal expansion coefficient matching of electronic packaging materials, lightweight and airtight welding, and mechanical properties. And welding performance is not ideal, it is difficult to meet the problems of thermal expansion matching at the same time, to achieve the effect of improving process stability, low density and strong designability

Active Publication Date: 2020-08-28
CENT SOUTH UNIV
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

With the development of modern electronic systems in the direction of miniaturization, light weight, high operating frequency, high power density, multi-function and high reliability, traditional electronic packaging materials are no longer competent in terms of thermal expansion coefficient matching, light weight and hermetic welding.
[0003] However, the existing homogeneous aluminum-based composite materials and aluminum-silicon alloy electronic packaging materials are still difficult to meet the requirements of thermal expansion matching, high thermal conductivity, machining, welding, etc., for example, the mechanical properties of low-silicon-content aluminum-silicon alloys Low, especially the elastic modulus is small; and when the silicon content exceeds 50%, the mechanical properties and welding properties are not ideal

Method used

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  • A kind of Al-Si alloy layered gradient material and its preparation, processing and application
  • A kind of Al-Si alloy layered gradient material and its preparation, processing and application
  • A kind of Al-Si alloy layered gradient material and its preparation, processing and application

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Embodiment 1

[0041] This embodiment prepares an aluminum-silicon alloy double-layer gradient material (Al-42%Si / Al-60%Si double-layer gradient material), and processes it into an electronic packaging shell, please refer to figure 1 ,Specific steps are as follows:

[0042]S1: First design the number of layers and the composition of each layer of the Al-Si alloy layered gradient material. The material designed in this embodiment is an Al-42%Si / Al-60%Si double-layer gradient material, wherein Al-42%Si The thickness of the alloy layer is 10.0±0.5mm, the thickness of the Al-60% Si alloy layer is 2.0±0.3mm, corresponding to the weight distribution of 42% silicon, the balance is aluminum, and 60% silicon, the balance is aluminum Raw materials with a silicon content of 42% and 60% were prepared respectively, and pure aluminum ingots and monocrystalline silicon blocks with a purity of 99.95% were selected to prepare raw materials.

[0043] S2: Melt the raw materials prepared in step (1) with a sil...

Embodiment 2

[0054] In this embodiment, an aluminum-silicon alloy three-layer gradient material (Al-27%Si / Al-50%Si / Al-70%Si three-layer gradient material) is prepared, and it is processed into an electronic packaging shell. The specific steps are as follows :

[0055] S1: First design the number of layers and the composition of each layer of the Al-Si alloy layered gradient material. The material designed in this embodiment is a three-layer gradient material of Al-27%Si / Al-50%Si / Al-70%Si, wherein , the thickness of Al-27%Si alloy layer is 4.0±0.5mm, the thickness of Al-50%Si alloy layer is 4.0±0.3mm, the thickness of Al-70%Si alloy layer is 2.0±0.3mm, corresponding to silicon 27%, the balance is aluminum, silicon is 50%, the balance is aluminum, and silicon is 70%, the balance is the weight percentage ratio of aluminum, and the raw materials with silicon content of 27%, 50% and 70% are prepared respectively. And choose pure aluminum ingots and monocrystalline silicon blocks with a purity ...

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Abstract

The invention relates to a preparation method of an aluminum-silicon alloy lamellar gradient material. The preparation method comprises the following steps that 1, the layer number, the layer composition and the layer thickness of the aluminum-silicon alloy lamellar gradient material are designed, and raw materials with different silicon contents are prepared from, by weight, 22%-70% of silicon and the balance aluminum; 2, the raw materials which are prepared in the step 1 and have the different silicon contents are smelted; 3, aluminum-silicon alloy layers are prepared from aluminum-silicon alloy melt which is obtained in the step 2 and has the different silicon contents by adopting a rapid solidification and spraying deposition technology layer by layer; and 4, densification treatment isconducted on an ingot blank obtained in the step 3 by adopting pressure sintering, and the aluminum-silicon alloy lamellar gradient material is obtained. According to the preparation method, the gradient structure of the material can be designed according to the application requirements, and the preparation method has the advantages that the controllability is good, the process is stable, and theprepared gradient material is compact in structure and tight in bonding of layers. The gradient material is high in designability and suitable for electronic packaging shells.

Description

technical field [0001] The invention relates to the technical field of gradient functional materials, in particular to an aluminum-silicon alloy layered gradient material and its preparation and application. Background technique [0002] There are many types of electronic packaging materials. Traditional metal-based and ceramic electronic packaging materials mainly include Cu, Al, Ti, Kovar, W / Cu, Mo / Cu, Al / SiC, Al 2 o 3 , AlN, etc. With the development of modern electronic systems in the direction of miniaturization, light weight, high operating frequency, high power density, multi-function and high reliability, traditional electronic packaging materials are no longer competent in terms of thermal expansion coefficient matching, light weight and hermetic welding. . [0003] However, the existing homogeneous aluminum-based composite materials and aluminum-silicon alloy electronic packaging materials are still difficult to meet the requirements of thermal expansion matchin...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C23C4/123C23C4/06H01L23/29
Inventor 蔡志勇王日初彭超群冯艳王小锋
Owner CENT SOUTH UNIV
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