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Preparation method of spherical ferrite base oxides dispersion strengthening (ODS) alloy powder

A technology of alloy powder and ferrite, which is applied in the field of spherical metal-based powder preparation, can solve the problems of reducing the high-temperature mechanical properties of materials, the inclusion of ball milling medium materials, and the increase of alloy oxygen content, etc., to achieve fine nano-oxide dispersed phase and sphericity High, simple process effect

Active Publication Date: 2019-06-14
UNIV OF SCI & TECH BEIJING +1
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

When the mechanical alloying process prepares the oxide dispersion-strengthened ferrite-based alloy strengthened by intermetallic compounds and oxides, metal elements such as Fe and Cr are easily oxidized during the mechanical alloying process, which increases the oxygen content of the alloy and reduces its performance.
At the same time, long-term ball milling is easy to introduce inclusions of ball milling medium materials, which will reduce the high temperature mechanical properties of materials
Finally, most of the powders obtained by mechanical alloying are irregular powders with poor powder fluidity
This makes it impossible to achieve near-net shape by 3D printing or powder injection molding.
This severely limits the application of ferritic alloys strengthened by intermetallic compounds and nano-oxides

Method used

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  • Preparation method of spherical ferrite base oxides dispersion strengthening (ODS) alloy powder
  • Preparation method of spherical ferrite base oxides dispersion strengthening (ODS) alloy powder

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preparation example Construction

[0026] like figure 1 Shown, a kind of preparation method of spherical ferrite-based ODS alloy powder of the present invention, described method comprises the following steps,

[0027] The configuration of S1 precursor slurry: add the nano-oxide into an appropriate amount of solvent and stir to obtain a transparent solution, add the aerosolized powder into the transparent solution until it is completely wetted, use a mixer at a speed of 20-60 rpm Mix for 0.5-4 hours to obtain a uniformly mixed precursor slurry;

[0028] Preparation of S2 spherical ODS ferrite-based powder product: the precursor slurry obtained in S1 is spheroidized by radio frequency plasma spheroidization technology to obtain spherical ferrite-based ODS alloy powder.

[0029] According to an embodiment of the present disclosure, the added amount of the nano-oxide source is 0.01-5wt.% of the mass percentage of the ODS ferrite-based powder in which the nano-oxide in the spherical ferrite-based ODS alloy powder ...

Embodiment 1

[0039] Fe-12.3wt.%Cr-0.39wt.%Ti-0.25wt.%Y 2 o 3 Preparation of spherical ODS ferrite-based powder

[0040] The composition is the atomized powder of Fe-12.3wt.%Cr-0.39wt.%Ti and yttrium nitrate (Y(NO 3 ) 3 ·6H 2 O) Weigh it with a mass ratio of 117.616:1 for later use. Dissolve the weighed yttrium nitrate in an appropriate amount of alcohol, and stir evenly in a container to form a transparent solution. Add atomized powder and appropriate amount of alcohol into the solution evenly until the alloy powder is just wetted by alcohol. Next, a mixer was used to mix for 2 hours at a speed of 45 rpm to obtain a precursor slurry. During the radio frequency plasma spheroidization process, the negative pressure is 7800Pa; the middle gas is argon, and the flow rate of the middle gas is 15L / min; the shell gas is argon, and the flow rate of the shell gas is 65L / min; The gas sprays the precursor solution into the plasma arc through the feeding system and the feeding gun at a feeding r...

Embodiment 2

[0042] Fe-14wt.%Cr-1wt.%Ti-0.3Mo-0.5wt.%La 2 o 3 Preparation of spherical ODS ferrite-based powder

[0043] The composition is the atomized powder of Fe-14wt.%Cr-1wt.%Ti-0.3Mo and lanthanum nitrate (La(NO 3 ) 3 ·6H 2 O) Weigh it with a mass ratio of 74.866:1 for later use. Dissolve the weighed lanthanum nitrate in an appropriate amount of alcohol, and stir in a container to form a transparent solution. Add atomized powder and appropriate amount of alcohol into the solution evenly until the alloy powder is just wetted by alcohol. Next, a mixer was used to mix for 3 hours at a speed of 30 rpm to obtain a precursor slurry. During the radio frequency plasma spheroidization process, the negative pressure is 8500Pa; the middle gas is argon, and the flow rate of the middle gas is 22L / min; the shell gas is argon, and the flow rate of the shell gas is 70L / min; The gas sprays the precursor solution into the plasma arc through the feeding system and the feeding gun at a feeding ra...

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Abstract

The invention belongs to the field of preparation research of spherical metal base powder, and provides a preparation method of spherical ferrite base oxides dispersion strengthening (ODS) alloy powder. The preparation method comprises the specific steps of dissolving a nanometer oxide source in a solvent, and performing stirring, so as to obtain a clear solution; adding gas atomization powder tothe clear solution, and performing mixing with a material mixer under the rotational speed of 20-60 revolutions per minute for 0.5-4 hours, so as to obtain a precursor pulp; performing radio frequencyplasma spheroidization on the obtained precursor pulp; transporting the precursor pulp to an atomizing nozzle with carrier gas, performing atomizing, enabling the atomized precursor pulp to reach a high-temperature zone heated by radio frequency plasma, and enabling nitrate to firstly decompose to obtain corresponding oxide nanometer particles; and then enabling the atomized powder and the oxidenanometer particles to be heated by the radio frequency plasma to melt, then enabling the melted atomized powder and the melted oxide nanometer particles to be converted into spheres under the effectof surface tension, and performing cooling, so as to obtain the spherical ODS ferrite base powder. The preparation method disclosed by the invention provides a new thought for preparing spherical ODSferrite base powder, and has the advantages of being short in production cycle, low in cost, easy to operate and the like.

Description

technical field [0001] The invention belongs to the field of preparation and research of spherical metal-based powders, and in particular provides a method for preparing spherical ferrite-based ODS alloy powders. Background technique [0002] Oxide Dispersion Strengthening (ODS) ferritic alloys have good mechanical properties, high temperature mechanical properties, creep resistance and radiation resistance, and have important applications in the automotive industry, aerospace and nuclear industries. prospect. [0003] ODS ferrite is mainly dispersion strengthened by very fine nano oxide particles (clusters). Since nano-oxide particles generally have high thermal stability and will not dissolve in the matrix at high temperatures, they have the potential to further increase the service temperature of the alloy. At the same time, the high volume fraction of nano-oxide particles can effectively improve its ability to resist radiation damage and radiation swelling. Therefore,...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22F1/00C22C38/22C22C38/28B22F9/14
Inventor 章林陈晓玮刘烨陈旭王胜玺秦明礼曲选辉
Owner UNIV OF SCI & TECH BEIJING
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