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High-strength material for manufacturing sanitary wares and manufacturing method thereof

A hygienic, high-strength technology, used in the manufacture of high-strength materials for sanitary ware and its manufacturing field, can solve the problems of high energy consumption, low compressive strength, easy cracking, etc., to change the low-end and rough positioning, increase resistance Tensile strength, waterproof performance enhancement effect

Inactive Publication Date: 2019-07-02
杨克成
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, China's sanitary ware products are mainly divided into ceramics, cast iron, artificial stone and other materials. Ceramic and cast iron products have complex equipment and processes and high energy consumption.
Artificial stone products use a large amount of organic resins and curing agents, which seriously pollute the environment, and the waste is also polluted and cannot be disposed of
[0003] Using cement as the foundation to make water basins was all the rage in the 1990s. However, this type of cement product uses ordinary cement sand as the aggregate, and steel cages as the reinforced anti-cracking foundation. In the same kind of inventions, for example, the publication number is CN 106348673 A patent, using 180-200 mesh (ie 0.07-0.08mm) yellow sand as the aggregate, combined with cement as the binder and water reducer as the main material to make sanitary products, its resistance The compressive strength is 10-11Mpa, the compressive strength is low, and the use effect is poor. The technical problem to be solved by the present invention is to overcome the large energy consumption, environmental pollution, high cost and low strength in the preparation of existing hygienic products. To provide a new high-end material that can replace pottery clay, cast iron, artificial stone and general low-end cement mortar mixtures to prepare sanitary ware products

Method used

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  • High-strength material for manufacturing sanitary wares and manufacturing method thereof
  • High-strength material for manufacturing sanitary wares and manufacturing method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0035] Example 1 Preparation of bathtub

[0036] (1) Weigh the ingredients according to the following weights; 100 parts of cement, 130 parts of river sand, 35 parts of calcium carbonate powder, 19 parts of silica fume, 3 parts of PVA fiber, 5 parts of water reducing agent, 18 parts of water;

[0037] (2) Wash the river sand and screen it; add cement, calcium carbonate powder, and silica powder and mix evenly to obtain a solid mixture A;

[0038] (3) Add high-performance water-reducing agent to water and mix evenly to obtain liquid mixture B;

[0039] (4) Add liquid mixture B to solid mixture A and mix for about 3-8 minutes to obtain cement mortar mixture C;

[0040] (5) Add fiber to cement mortar mixture C, and mix for 3-8 minutes. Obtain fiber cement mortar mixture D;

[0041] (6) Inject the fiber cement mortar mixture D into the glass fiber reinforced plastic or metal mold of the product, where the glass fiber reinforced plastic or metal mold is placed on the vibration table, and the...

Embodiment 2

[0048] Example 2 Preparation of shower tray

[0049] (1) Weigh the components according to the following weights; 100 parts of cement, 140 parts of river sand, 30 parts of calcium carbonate powder, 12 parts of silica fume, 7 parts of glass fiber, 5 parts of water reducing agent, 20 parts of water;

[0050] (2) Wash the river sand and screen it; add cement, calcium carbonate powder, and silica powder and mix evenly to obtain a solid mixture A;

[0051] (3) Add high-performance water-reducing agent to water and mix evenly to obtain liquid mixture B;

[0052] (4) Add liquid mixture B to solid mixture A and mix for about 3-8 minutes to obtain cement mortar mixture C;

[0053] (5) Add fiber to cement mortar mixture C, and mix for 3-8 minutes. Obtain fiber cement mortar mixture D;

[0054] (6) Inject the fiber cement mortar mixture D into the glass fiber reinforced plastic or metal mold of the product, where the glass fiber reinforced plastic or metal mold is placed on the vibration table, an...

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Abstract

The invention discloses a high-strength material for manufacturing sanitary wares and a manufacturing method thereof. The material is prepared from the following components (by weight): 100 parts of cement, 100-150 parts of river sand, 20-50 parts of calcium carbonate powder, 10-25 parts of silicon powder, 1-3 parts of a pigment, 3-20 parts of fibers, 3-5 parts of a high-performance water reducer,and 15-25 parts of water. The invention has the following advantages: the sanitary wares are solid and durable in use, crack-resistant, fine and natural; and compressive strength of the product is greater than 80 MPa, bending strength is greater than 6 MPa, and water absorption is less than 2%. Through optimized combination of the common building materials, the material of the invention can become a high-quality material with low energy consumption, low cost, low pollution and high performance for the sanitary ware product.

Description

Technical field [0001] The invention discloses a high-strength material for manufacturing sanitary ware, in particular to a high-strength material for manufacturing sanitary ware and a manufacturing method thereof. The invention also relates to the use of the material in the preparation of toilets, face washes, urinals, bathtubs, and showers. The application in sanitary ware products such as chassis, squatting pans, bidets, water tanks, washing tanks, etc. belongs to the preparation field of sanitary ware products. Background technique [0002] At present, China's sanitary ware products are mainly divided into ceramics, cast iron, artificial stone and other materials. Ceramics and cast iron products have complex equipment and processes and high energy consumption. Artificial stone products use a large number of organic resins and curing agents, which seriously pollute the environment, and the wastes also have large pollution and cannot be processed. [0003] The use of cement as a...

Claims

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Application Information

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IPC IPC(8): C04B28/04C04B111/27
CPCC04B28/04C04B2111/00965C04B2111/27C04B2201/50C04B2201/52C04B14/068C04B14/28C04B18/146C04B16/0641C04B2103/302C04B2103/54C04B14/42
Inventor 杨克成
Owner 杨克成