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In-mould heat transfer film of elastic toy ball and production method of in-mould heat transfer film

A production method and technology of toy balls, which are applied in the directions of reproduction/marking methods, printing, household appliances, etc., can solve the problems of increasing the production cost of thermal transfer film, difficult to deal with plastic waste, difficult to recycle, etc., and meet the requirements of low equipment, The effect of avoiding plastic waste and reducing production costs

Active Publication Date: 2019-08-06
广州市依锐环保材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, this method also has the following disadvantages. Since a layer of PE film needs to be laminated on the PVC film in advance, the production cost of the thermal transfer film is greatly increased. In addition, after the PVC film and the PE film are compounded, the film waste after transfer is difficult Recycling produces a large amount of plastic waste that is difficult to dispose of

Method used

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  • In-mould heat transfer film of elastic toy ball and production method of in-mould heat transfer film

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] Embodiment 1, choosing a PVC film with a thickness of 50 microns as the film base layer 1, the release layer 2 with the waxy material as the main component, the printing coating 3 with the resin material as the main component, which are successively arranged on the film base upper surface, Transfer ink layer 4.

[0024] Preparation of release agent and coating of release layer: in weight ratio, the components of release agent include carnauba wax 10%, EVA resin 0.5%, xylene 50%, ethyl acetate 39.5%; carnauba wax , EVA resin mixed with solvent, heated to about 40°C and stirred to dissolve, the selected EVA resin has a vinyl acetate content of 18% to 20%, and a softening point of 77°C to 80°C; the coating method of the release layer 2 is as follows: Roll coater coating, anilox roll screen line: 150 lines, release layer 2 thermal coating, that is, the solvent-based release agent in the ink fountain is heated and kept at about 30°C for coating, drying conditions in the oven...

Embodiment 2

[0027] Embodiment 2, choosing a PVC film with a thickness of 100 microns as the film base layer 1, a release layer 2 with a waxy material as the main component, a printing coating 3 with a resin material as the main component, and Transfer ink layer 4.

[0028] Preparation of release agent and coating of release layer: in weight ratio, the components of release agent include petroleum wax 9%, EVA resin 1.0%, xylene 60%, ethyl acetate 30%; petroleum wax, EVA Mix the resin with the solvent, heat to about 40°C and stir to dissolve, stir and mix well, the melting point of the selected petroleum wax is 90°C, the selected EVA resin has a vinyl acetate content of 10% to 12%, and a softening point of 61°C to 63°C; Coating method of the type layer: use an anilox roller coater to coat, the anilox roller screen line: 300 lines, and the release layer is thermally coated, that is, the solvent-based release agent in the ink fountain is heated and kept at about 40°C for coating. Cloth, unde...

Embodiment 3

[0031] Embodiment 3, choosing a PVC film with a thickness of 100 microns as the film base layer 1, the release layer 2 with waxy material as the main component, the printing coating 3 with the resin material as the main component, which are arranged on the film base layer upper surface successively Transfer ink layer 4.

[0032] Preparation and coating of release agent: in weight ratio, the components of release agent include carnauba wax 7%, EVA resin 0.5%, xylene 69.5%, ethyl acetate 23%; carnauba wax, EVA resin Mix with a solvent, heat to about 40°C and stir to dissolve. The selected EVA resin has a vinyl acetate content of 10% to 12%, and a softening point of 61°C to 63°C. The coating method of the release layer is as follows: use an anilox roller coater Coating, anilox roller screen line 300 lines, thermal coating of the release layer, that is, the solvent-based release agent in the ink fountain is heated and kept at about 40°C, and the coating is carried out, the drying ...

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Abstract

The invention discloses an in-mould heat transfer film of an elastic toy ball and a production method of the in-mould heat transfer film. The in-mould heat transfer film is characterized by structurally comprising a PVC film which is taken as a film base layer as well as a release layer which takes a wax material as a main component, a printing coating which takes a resin material as a main component, and a transfer printing ink layer, wherein the release layer, the printing coating and the transfer printing ink layer are sequentially arranged on the upper surface of the film base layer. The production method of the in-mould heat transfer film comprises the following steps of (a) preparing a release agent; (b) preparing printing coating; (c) preparing transfer printing ink; (d) coating; and (e), conducting printing with transfer printing ink. Compared with an existing production method, the production method disclosed by the invention is simple and convenient in process, is low in equipment requirement, is easily realized in production and does not need to compound a layer of PE film on the PVC film, so that production cost of the heat transfer film is reduced, PVC film waste subjected to in-mould transfer printing is recycled, and a great deal of plastic waste which is difficultly treated is prevented from being generated.

Description

technical field [0001] The invention relates to the technical field of in-mold heat transfer printing, in particular to an in-mold heat transfer film for an elastic toy ball and a production method thereof. Background technique [0002] In-mold thermal transfer printing is a process in which molding and decorative printing are carried out simultaneously. By decorating the plastic parts during the molding process, the operation steps such as decoration after traditional molding and online production inventory are reduced, thereby reducing production costs. In this process, the thermal transfer film is introduced into the mold through the transfer unit. After the mold is closed, the thermal transfer film is pressed into the mold cavity by the injected mold filling material. The temperature and molding pressure in the cavity change the decorative layer from the thermal transfer to Peel off the printed film carrier and combine it with the plastic part. After the mold cools down...

Claims

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Application Information

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IPC IPC(8): B41M5/382C09D191/06C09D7/65C09D133/04C09D101/18C09D101/12C09D5/20C09D11/102C09D11/03B05D7/04
CPCB05D7/04B41M5/382C09D5/20C09D11/03C09D11/102C09D101/12C09D101/18C09D133/04C09D191/06C09D7/65C08L23/0853
Inventor 陈繁忠杨红宇
Owner 广州市依锐环保材料科技有限公司
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