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Molecular sieve catalyst modified by rare earth metal and preparation method of molecular sieve catalyst

A rare earth metal and molecular sieve technology, applied in the fields of material chemistry and catalytic chemistry, can solve the problems of low activity, decreased removal efficiency, and damage to the structural stability of molecular sieve network, and achieve wide application prospects and improve the effect of structural stability.

Inactive Publication Date: 2019-11-05
WUXI WEIFU ENVIRONMENT PROTECTION CATALYST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, the temperature of the DPF in the national VI diesel engine exhaust after-treatment system is as high as 600-800°C during active regeneration, and the high-temperature water vapor generated will cause the dealumination of the molecular sieve, thereby destroying the stability of the molecular sieve network structure [1]
At the same time, under the condition of high-temperature water vapor, the metal cations in the catalytic active center migrate and aggregate to form low-activity metal oxides, resulting in NO X The removal efficiency dropped sharply

Method used

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  • Molecular sieve catalyst modified by rare earth metal and preparation method of molecular sieve catalyst
  • Molecular sieve catalyst modified by rare earth metal and preparation method of molecular sieve catalyst
  • Molecular sieve catalyst modified by rare earth metal and preparation method of molecular sieve catalyst

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Embodiment 1

[0031] A rare earth metal modified molecular sieve catalyst, comprising a porous cordierite carrier and a Ce-modified Cu-CHA catalyst coating coated on the carrier, the weight ratio of each component in the molecular sieve catalyst is CHA:Ce:Cu=1: 4wt.%: 4wt.%.

[0032] A preparation method of a rare earth metal modified molecular sieve catalyst, comprising the following steps:

[0033] a. Add CHA molecular sieves to the Cu-containing solution, adjust the pH of the mixed solution to 5.5, perform ion exchange at 130°C under autogenous pressure for 12 hours, wash the product with deionized water for 3 times, then perform solid-liquid separation, and dry the solid to obtain Cu-CHA catalyst powder;

[0034] b. Add the Cu-CHA catalyst powder to the solution containing Ce, adjust the pH of the mixture to 6.5, conduct ion exchange at 130°C for 12 hours under autogenous pressure, wash the product three times with deionized water, and then separate the solid from the liquid , drying ...

Embodiment 2

[0038] A rare earth metal modified molecular sieve catalyst, comprising a porous alumina carrier and a coated La and Y modified Fe-AEI catalyst coating on the carrier, the weight ratio of each component in the molecular sieve catalyst is AEI:(La+Y ): Fe=1: (5wt.%+5wt.%): 10wt.%.

[0039] A preparation method of a rare earth metal modified molecular sieve catalyst, comprising the following steps:

[0040] a. Add AEI molecular sieves to the solution containing Fe, adjust the pH of the mixed solution to 2.5, carry out ion exchange at 60°C under autogenous pressure for 6 hours, wash the product with deionized water for 3 times, then perform solid-liquid separation, and dry the solid to obtain Fe-AEI catalyst powder;

[0041] b. Add the Fe-AEI catalyst to the solution containing La and Y, adjust the pH of the mixed solution to 7, perform ion exchange at 200°C for 6 hours under autogenous pressure, wash the product with deionized water for 5 times, and then perform solid-liquid sep...

Embodiment 3

[0045]A rare earth metal modified molecular sieve catalyst, comprising porous silicon carbide carrier and Sm modified Cu coated on the carrier, Co-LTA catalyst coating, the weight ratio of each component in the molecular sieve catalyst is LTA:Sm:(Cu +Co)=1:0.1wt.%: (0.1wt.%+0.1wt.%).

[0046] A preparation method of a rare earth metal modified molecular sieve catalyst, comprising the following steps:

[0047] a. Add LTA molecular sieves to the solution containing Sm, adjust the pH of the mixed solution to 2.5, carry out ion exchange at 200°C under autogenous pressure for 0.1 hour, wash the product three times with deionized water, then perform solid-liquid separation, and dry the solid to obtain Sm modified LTA molecular sieve powder;

[0048] b. Add the Sm-modified LTA molecular sieve to the solution containing Cu and Co, adjust the pH of the mixed solution to 6, perform ion exchange at 80°C for 0.5 hours under autogenous pressure, wash the product 3 times with deionized wat...

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Abstract

The invention belongs to the technical fields of material chemistry and catalytic chemistry, and particularly relates to a molecular sieve catalyst modified by rare earth metal and a preparation method of the molecular sieve catalyst. The catalyst comprises a porous ceramic carrier and a molecular sieve catalyst coating layer which coats the carrier and is modified by the rare earth metal. The molecular sieve catalyst is characterized in that the coating weight of the molecular sieve catalyst coating layer is 30-400 g / L, and the weight ratio of molecular sieves to the rare earth metal to active components in the molecular sieve catalyst is 1:(0.1 wt.%-10 wt.%):(0.1 wt.%-10 wt.%), wherein the rare earth metal is one or more of Ce, La, Pr, Y, Sm, Yb and Nd. According to the catalyst and thepreparation method, through two modes of control over key parameters in the ion exchange process and hydrothermal calcination for promoting migration of rare earth metal ions, the content of the rareearth metal in a molecular sieve cage is adjusted, so that defect parts of a silicon-aluminum molecular sieve are filled with a proper number of rare earth metal ions, the structural stability of themolecular sieve catalyst can be significantly improved under the high-temperature hydrothermal condition, and the molecular sieve catalyst has a wide application prospect in the aspect of denitrationfor tail gas of diesels.

Description

technical field [0001] The invention belongs to the technical fields of material chemistry and catalytic chemistry, and in particular relates to a rare earth metal modified molecular sieve catalyst and a preparation method thereof. Background technique [0002] Metal-based molecular sieve catalysts have the advantages of microporous structure, non-toxicity, and SCR catalytic activity much higher than vanadium-titanium-based catalysts. 3 - Research hotspots of SCR denitrification. In the prior art, mostly by reducing the SiO of the molecular sieve catalyst 2 / Al 2 o 3 To obtain more active metal ion exchange sites and The acidic site further improves the SCR denitrification activity and ammonia storage capacity of the catalyst at low temperature (<200°C). [0003] However, the temperature of the DPF in the national VI diesel engine exhaust after-treatment system is as high as 600-800°C during active regeneration, and the high-temperature water vapor generated will ca...

Claims

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Application Information

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IPC IPC(8): B01J29/76B01J37/30B01J37/02B01J37/10B01D53/94B01D53/56
CPCB01J29/763B01J29/76B01J37/30B01J37/0234B01J37/10B01D53/9418B01D2258/01B01J2229/183
Inventor 陈加伟金炜阳岳军施文杰胡嘉宁贾莉伟
Owner WUXI WEIFU ENVIRONMENT PROTECTION CATALYST