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A kind of foam ceramic production system and its production process

A foamed ceramics and production system technology, applied in the field of foamed ceramics production, can solve the problems of reducing the production efficiency of foamed ceramics, intermittent production of tunnel kilns, etc., and achieve the effects of reducing the occupied area, shortening the overall length, and optimizing the process

Active Publication Date: 2022-02-08
FOSHAN KEDA IND CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] The invention uses a tunnel kiln for production, but in the actual production process, the tunnel kiln generally has a kiln door, and the kiln door needs to be closed every time a kiln car is pushed, and another one is pushed after a period of time, and the kiln car of the whole kiln must pass through the entrance The jacking device is pushed, and when the kiln car is not pushed in, the kiln car is stationary. Therefore, the phenomenon of intermittent production will occur in the tunnel kiln, and the intermittent production will reduce the production efficiency of foamed ceramics. Therefore, a new production efficiency needs to be proposed. Higher foam ceramic production system

Method used

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  • A kind of foam ceramic production system and its production process
  • A kind of foam ceramic production system and its production process
  • A kind of foam ceramic production system and its production process

Examples

Experimental program
Comparison scheme
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Embodiment 1

[0069] refer to figure 1 , this embodiment discloses a production system for foamed ceramics, comprising a feeding line 1, a roller kiln 2 and a lower product line 3, both of which include a kiln furniture conveying roller table 4 for The kiln furniture 8 forming the foamed ceramic product is transported on the conveying path of the kiln furniture 8, and the kiln furniture 8 is transported to the production line connecting the feeding line 1, the roller kiln 2 and the lower product line 3 into a closed loop; the lower product line 3 includes the lower product The side panel taking station 31, the foam ceramic unloading station 32, the first shed panel cleaning station 33, and the next product placing side panel station 34; the loading line 1 is provided with loading and unloading side panel workers in sequence Station 11, the second shed board cleaning station 12, finishing station 13, laying the bottom fiber paper station 14, loading and placing side board station 15, brushin...

Embodiment 2

[0117] refer to figure 1 , based on the above embodiments, this embodiment discloses a foamed ceramic production process, including:

[0118] S1: Take the side panel 84

[0119] The kiln furniture 8 is conveyed forward on the kiln furniture conveying roller table 4 to the loading and unloading side panel station 11, and the side panel pick-and-place device 5 of the loading and unloading side panel station 11 absorbs the side panel 84 of the kiln furniture 8 And transfer it to the side coaming conveying line 7, the shed plate 83 of the kiln furniture 8 continues to be conveyed forward on the conveying roller table, and the side coaming 84 is conveyed forward on the side coaming conveying line 7;

[0120] Specifically, the mounting frame is driven to move horizontally or vertically by moving the driving assembly, and the ring-shaped suction cup is adjusted to be aligned with the side panel forming the cavity of the mold, and then the negative pressure cavity of the ring-shaped ...

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Abstract

The invention discloses a foam ceramic production system and a production process thereof. The scheme includes a feeding line, a roller kiln, and a lower product line. A replacement box is installed at the entrance of the roller kiln. Both the feeding line and the lower product line include kiln furniture conveying rollers, which form a closed loop. Including the side panel conveying line, both the feeding line and the lower product line include a side panel pick-and-place device. The side panel conveying line is set on one side of the feeding line. Place components, move drive components. The roller kiln replaces the traditional tunnel kiln and drying kiln to complete the sintering process, realizes the automatic control of preheating-sintering-cooling, forms a closed-loop production line through the kiln furniture conveying roller table, realizes uninterrupted production, and solves the problem of intermittent production in the tunnel kiln , to reduce energy consumption; the side panels are automatically picked and placed by the side panel pick-and-place device, and the side panels are independently conveyed on the side panel conveyor line, optimizing the loading and unloading process and improving production efficiency.

Description

technical field [0001] The invention relates to the field of foamed ceramics production, in particular to a foamed ceramics production system and a production process thereof. Background technique [0002] The production of foamed ceramics is completed in the kiln furniture. The foamed ceramic raw materials are fed into the kiln furniture, and the kiln furniture is transported to the kiln for high-temperature foaming and sintering, and finally forms a foamed ceramic product. [0003] In the production process of foamed ceramics, before entering the kiln, it is necessary to sequentially carry out kiln furniture assembly, finishing, laying fiber paper, cloth and other processes, and when the foamed ceramic products are output from the kiln after sintering, it is necessary Processes such as side paneling of kiln furniture, unloading of foamed ceramics, and cleaning of fiber paper. [0004] How to arrange the various processes in an orderly manner and make the process flow smoo...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F27B9/12F27B9/30F27B9/38C04B35/64C04B38/00B08B1/04B08B15/04
CPCF27B9/12F27B9/30F27B9/38C04B35/64C04B38/00B08B15/04F27B2009/124F27B2009/382B08B1/32Y02P40/60
Inventor 陈水福潘建环刘元新王子能彭星星马超徐中央罗连章
Owner FOSHAN KEDA IND CO LTD