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Method for preparing ceramsite proppant by using high-calcium circulating fluidized bed fly ash as raw material

A high-calcium sulfur-fixing ash and proppant technology, which is applied in chemical instruments and methods, earthwork drilling, drilling compositions, etc., can solve the problem of low proppant strength, difficult control of ball formation, and energy consumption of ceramsite proppant Advanced problems, to achieve the effect of enhancing the compressive strength and optimizing the performance

Inactive Publication Date: 2019-12-13
CHINA SINOGY ELECTRIC ENG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although the proppant prepared by the melt blowing method has been used in practice, the preparation of ceramsite proppant by this method has the disadvantages of high energy consumption, difficult control of ball formation, and low proppant strength, so it is rarely used at present.

Method used

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  • Method for preparing ceramsite proppant by using high-calcium circulating fluidized bed fly ash as raw material
  • Method for preparing ceramsite proppant by using high-calcium circulating fluidized bed fly ash as raw material

Examples

Experimental program
Comparison scheme
Effect test

specific Embodiment example 1

[0026] (1) Weigh 40 parts of high-calcium sulfur-fixed ash and 50 parts of medium-grade bauxite according to a certain proportion and mix them. Add the mixture, balls and water into the ball mill at a ratio of 2:4:1, and wet mill for 6 hours.

[0027] (2) Put the wet-milled mixture into an oven with a set temperature of 180°C and dry until the mixed fines are not sticky, and then use a ball mill to disperse the mixture again. The dispersion time of the ball mill is 60 minutes, and the particle size distribution is 10um. ~20um fine powder.

[0028] (3) Get 10 parts of water glass with a modulus of 2.8 and 10 parts of water to prepare a water glass solution with a Baume degree of 28Be, put the prepared mixed fine powder into a sugar-coated granulator, and take the atomized water glass solution As a binder, a ceramsite sand green body with high sphericity, smooth surface and dense particles is prepared, and the mass ratio of water glass solution to mixture is 2:9.

[0029] (4) D...

specific Embodiment example 2

[0035] (1) Weigh 50 parts of high-calcium sulfur-fixing ash and 40 parts of medium-grade bauxite according to a certain proportion and mix them. Add the mixture, balls and water into the ball mill at a ratio of 1.5:4:1, and wet mill for 8 hours.

[0036] (2) Put the wet-milled mixture into an oven with a set temperature of 180°C for drying, and then use a ball mill to disperse the finely ground mixture again. The ball-milling dispersion time is 120 minutes, and a fine powder with a particle size distribution of 10um to 15um is obtained. pink.

[0037] (3) Get 5 parts of water glass with a modulus of 2.8 and 15 parts of water to prepare a water glass solution with a Baume degree of 20Be, and put the prepared mixed fine powder into a sugar-coated granulator to atomize the water glass solution As a binder, the ceramsite sand green embryo with high sphericity, smooth surface and dense particles is prepared, and the mass ratio of water glass solution to mixture is 2:8.

[0038] (4) ...

specific Embodiment example 3

[0044] (1) Weigh 40 parts of high-calcium-sulfur-fixing ash and 40 parts of medium-grade bauxite according to a certain proportion and mix them. Add the mixture, balls and water into the ball mill at a ratio of 1.8:4:1, and wet mill for 7.5 hours. .

[0045] (2) Put the wet-milled mixture into an oven with a set temperature of 180°C for drying, and use the ball mill to disperse the finely ground mixture again. The dispersion time of the ball mill is 120 minutes, and a fine powder with a particle size distribution of 10um to 20um is obtained. pink.

[0046] (3) Get 8 parts of water glass with a modulus of 2.8 and 15 parts of water to prepare a water glass solution with a Baume degree of 20Be, and put the prepared mixed fine powder into a sugar-coated granulator to atomize the water glass solution As a binder, a ceramsite sand green body with high sphericity, smooth surface and dense particles was prepared, and the mass ratio of water glass solution to mixture was 2:10.

[004...

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Abstract

The invention relates to a method for preparing a ceramsite proppant by using high-calcium circulating fluidized bed fly ash as a raw material, wherein the method specifically comprises: wet grindingof a mixture, drying dispersing of a mixed fine material, granulation, drying and screening, and sintering and screening, wherein the raw materials are high-calcium circulating fluidized bed fly ash and medium-grade bauxite, and water glass is used as a binder. According to the present invention, the method has the following advantages that the high-calcium circulating fluidized bed fly ash is subjected to waste recycling so as to increase the added value of the product, the raw material cost and the sintering temperature are low, the ceramsite proppant prepared by the method is high in use performance.

Description

technical field [0001] The invention relates to the environmental protection field of resource utilization of high-calcium-sulfur-fixing ash produced by desulfurization in a furnace of a coal-fired power plant and the technical field of oil and natural gas fracturing, and specifically relates to a ceramsite proppant prepared from high-calcium-sulfur-fixing ash as a raw material method. Background technique [0002] High-calcium sulfur-fixed ash is a clean combustion technology used in coal-fired power plants. During the combustion of high-sulfur coal, a desulfurizer (mainly composed of limestone) is added to bond SO 2 A solid particle produced, in which CaO and SO 3 The content is higher than that of ordinary fly ash. With the development of the power industry and the requirements for environmental protection, more and more high-calcium fly ash will be discharged. Therefore, it is very necessary to strengthen the research on the utilization of high-calcium fly ash, better...

Claims

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Application Information

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IPC IPC(8): C09K8/80
CPCC09K8/80
Inventor 王佐张林俊冀运东宋亚欧武春霖彭领新
Owner CHINA SINOGY ELECTRIC ENG