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an al 2 o 3 -tio 2 -fe 2 o 3 Gradient porous structure ceramic ultrafiltration membrane and preparation method thereof

A technology of al2o3-tio2-fe2o3 and ceramic ultrafiltration membrane, which is applied in ultrafiltration, chemical instruments and methods, membranes, etc., can solve the problems of easy collapse of sintered body and high sintering temperature of titanium oxide ceramics, and achieve cost saving and process The effect of simple process and wide application prospects

Active Publication Date: 2022-07-08
陕西国睿环境科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The purpose of the present invention is to solve the above problems, to provide a kind of Al 2 o 3 -TiO 2 -Fe 2 o 3 The ceramic ultrafiltration membrane with gradient porous structure and its preparation method solve the problems that the sintering temperature of existing titanium oxide ceramics is too high and the sintered body of conventional porous materials is easy to collapse. 2 o 3 and TiO 2 The reaction sintering can control the pore size structure of the ultrafiltration membrane, and the process is simple and widely used

Method used

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  • an al  <sub>2</sub> o  <sub>3</sub> -tio  <sub>2</sub> -fe  <sub>2</sub> o  <sub>3</sub> Gradient porous structure ceramic ultrafiltration membrane and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] an Al 2 O 3 -TiO 2 -Fe 2 O 3 The preparation method of the gradient porous structure ceramic ultrafiltration membrane is specifically implemented according to the following steps:

[0035] S1: Add 0.1-100 μm titanium powder (7% by mass), 50-100 nm iron powder (3% by mass), and 10-500 μm alumina powder (2% by mass) into the ball mill in sequence ), gelatin (mass fraction of 2%), dispersant (mass fraction of 3%), deionized water 83%, zirconia balls;

[0036] S2: put it in an oven for 1 to 24 hours, control the temperature at 30 to 100°C, and ball mill for 24 to 72 hours;

[0037] S3: Forming of the green body: Pour the prepared ceramic slurry into the prepared mold, put it into the freeze-drying machine, freeze-dry it for 12-72 hours, and control the temperature of the freeze-drying machine at -10°C ~-60℃;

[0038] S4: sintering process: put the freeze-dried green body into a crucible, and coat it with alumina powder with a particle size of 200 nm;

[0039] S5: Pu...

Embodiment 2

[0042] an Al 2 O 3 -TiO 2 -Fe 2 O 3 The preparation method of the gradient porous structure ceramic ultrafiltration membrane is specifically implemented according to the following steps:

[0043] S1: Add 0.10 μm titanium powder (mass fraction 5%), 100 nm iron powder (mass fraction 8%), 2.5 μm alumina powder (mass fraction 5%), gelatin (mass fraction 5%) into the ball mill jar in turn 3%), dispersant (2% by mass), 77% deionized water, zirconia balls;

[0044] S2: put it in an oven for 1 to 24 hours, control the temperature at 30 to 100°C, and ball mill for 24 to 72 hours;

[0045]S3: Forming of the green body: Pour the prepared ceramic slurry into the prepared mold, put it into the freeze-drying machine, freeze-dry it for 72 hours, and control the temperature of the freeze-drying machine at -10°C;

[0046] S4: sintering process: put the freeze-dried green body into a crucible, and coat it with alumina powder with a particle size of 100 nm;

[0047] S5: Put the crucible i...

Embodiment 3

[0051] an Al 2 O 3 -TiO 2 -Fe 2 O 3 The preparation method of the gradient porous structure ceramic ultrafiltration membrane is specifically implemented according to the following steps:

[0052] S1: Add 0.5-100 μm titanium powder (1% by mass), 50-100 nm iron powder (10% by mass), and 100-500 μm alumina powder (1% by mass) into the ball mill in sequence ), gelatin (mass fraction of 5%), dispersant (mass fraction of 5%), deionized water 78%, zirconia balls;

[0053] S2: put it in an oven for 1 to 24 hours, control the temperature at 30 to 100°C, and ball mill for 24 to 72 hours;

[0054] S3: Forming of the green body: Pour the prepared ceramic slurry into the prepared mold, put it into the freeze-drying machine, freeze-dry it for 72 hours, and control the temperature of the freeze-drying machine at -10°C;

[0055] S4: sintering process: put the freeze-dried green body into a crucible, and coat it with alumina powder with a particle size of 50 nm;

[0056] S5: Put the cru...

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Abstract

The present invention relates to a kind of Al 2 O 3 ‑TiO 2 ‑Fe 2 O 3 The preparation method of the gradient porous structure ceramic ultrafiltration membrane comprises the following steps: S1: adding titanium powder, iron powder, alumina powder, gelatin, dispersant, deionized water and zirconia balls into the ball mill in sequence; S2: putting it into an oven Place it for 1 to 24 hours, control the temperature at 30 to 100 ° C, and ball mill for 24 to 72 hours; S3: Forming of the green body: Pour the prepared ceramic slurry into the prepared mold, and put it into In the freeze-drying machine, freeze-dry for 12-72 hours, and the temperature of the freeze-drying machine is controlled at -10℃~-60℃; S4: Sintering process: put the freeze-dried green body into a crucible, and coat it with alumina powder ; S5: Put the crucible into the muffle furnace, and sinter at a constant temperature of 500 to 900° C. for 1 to 24 hours. The advantage of the invention is that it solves the problems that the sintering temperature of the existing titanium oxide ceramics is too high and the sintered body of conventional porous materials is easy to collapse. 2 O 3 and TiO 2 The pore size structure of the ultrafiltration membrane is controlled by the reaction sintering, the process is simple, the cost is saved, and it is widely used in the field of environmental protection equipment.

Description

technical field [0001] The invention belongs to the field of porous structure ceramic ultrafiltration membranes, in particular to an Al 2 O 3 -TiO 2 -Fe 2 O 3 Gradient porous structure ceramic ultrafiltration membrane and preparation method thereof. Background technique [0002] Ceramic ultrafiltration membrane is a porous ceramic material that uses microporous structure to separate pollutants, and has been widely used in the field of environmental protection equipment due to its excellent mechanical properties. Freeze casting technology can obtain porous structure green body by sublimating solvent, and sintering by exothermic reaction can effectively reduce the sintering temperature of ceramic material. The molding process of the existing ceramic ultrafiltration membrane is complicated and the ceramic sintering temperature is high, which leads to the high production cost. On the other hand, the ceramic ultrafiltration membrane prepared by the current preparation method...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B01D71/02B01D61/14
CPCB01D71/02B01D61/145B01D67/0039B01D2325/02Y02A20/131
Inventor 周睿王毅国
Owner 陕西国睿环境科技有限公司