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A short-process raw silk preparation method using fifth-instar silkworms to directly spin silk and stretch and twist

A five-instar silkworm and short-process technology, which is applied in silk fiber production, mechanical treatment, fiber treatment, etc., can solve the problems that have not involved the improvement of traditional silk processing procedures, have not tried silk yarn, and cannot adapt to silk breakage, etc. Achieve breakthroughs in raw silk processing methods, high mechanical properties of silk, and shorten the production cycle

Active Publication Date: 2021-05-25
ZHEJIANG SCI-TECH UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] However, these existing solutions are to improve one of the processes or to improve the processes that can be combined. Although the process is simplified and the production efficiency is improved, they have not fundamentally changed the cumbersome steps of the traditional silk processing process.
In the existing reports, how to improve the silk processing technology more effectively and increase the mechanical strength of silk still lacks practical and feasible methods
In 2002, the natural magazine Nature reported a "spinning method of fixing the head of the silkworm for artificial forced traction", which made the silk thinner and nearly twice as strong by changing the silkworm's spinning behavior; in 2008, Shao Huili and others studied the "Preliminary Study on the Mechanical Properties and Structure of Tussah Silk Formed at Different Spinning Speeds", and the results showed that the strength of tussah silk increased, and the degree of orientation and crystallinity increased; Similar studies have been carried out, and the results of these studies show that artificial forced traction can increase the crystallinity and mechanical properties of silk, but when the traction speed exceeds 40mm / s, silk often breaks, which is due to silkworms being fixed. Silk behavior changes, unable to adapt to the forced traction process, resulting in silk breakage
These studies are all aimed at individual silkworms, and have not tried the preparation of silk yarns, nor have they involved the improvement of traditional silk processing procedures

Method used

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  • A short-process raw silk preparation method using fifth-instar silkworms to directly spin silk and stretch and twist
  • A short-process raw silk preparation method using fifth-instar silkworms to directly spin silk and stretch and twist
  • A short-process raw silk preparation method using fifth-instar silkworms to directly spin silk and stretch and twist

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Experimental program
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Effect test

preparation example Construction

[0033] Utilize aforementioned device to realize the short-process raw silk preparation method that the fifth instar silkworm directly spins silk and stretches and twists, comprising the following steps:

[0034] (1) Take 2 to 10 fifth-instar silkworms 5 that have begun to weave silk, place them on the surface of the cone 4 at equal intervals, and make the head of the silkworm face the top of the cone; fifth-instar silkworms can choose silkworms, wild silkworms or tussah silkworm.

[0035] (2) each silk is passed through the converging circle arranged on the top of the cone, and fixed on the bobbin 1 with its end;

[0036] (3) start the second motor 6 that drives the rotation of the cone 3, so that the fifth instar silkworm 5 rotates with the cone on the surface of the cone 3, and each silk is stretched and twisted to become yarn thereupon;

[0037] (4) start the first motor 2 that drives the yarn bobbin 1 to rotate, and continuously collect the twisted yarn on the surface of ...

Embodiment 1

[0041] Select 2 five-year-old silkworms about to spin silk with a weight of about 7g, and place them on both sides of the cone 4 respectively. The opening angle of the cone surface of the cone 4 is 30°; 3 and fixed on the bobbin 1. Start the first motor 2 with a speed of 100rpm; start the second motor 6 with a speed of 50rpm; the first motor 2 and the second motor 6 rotate in the same direction, and the rotation of the first motor 2 drives the bobbin 1 to continuously collect the twisted silk yarn Line, stop first motor 2 and second motor 6 when wherein 1 silkworm or all silk spinning stop, replenish the fifth instar silkworms of equal weight. The yarn obtained was measured to have a fineness of 4.24 dtex.

Embodiment 2

[0043]Select 3 five-year-old mulberry silkworms about to spin silk about 6.5g in weight, place them on the surface of cone 4 with a distance of 120°, and the opening angle of the cone surface of cone 4 is 60°; Pass through the annular constricting ring 3 and fix it on the bobbin 1. Start the first motor 2 at a speed of 200rpm; start the second motor 6 at a speed of 40rpm; the first motor 2 and the second motor 6 rotate in the opposite direction, and the rotation of the first motor 2 drives the bobbin 1 to continuously collect the twisted silk yarn Line, stop first motor 2 and second motor 6 when wherein 1 silkworm or several silk-spinning stops, add the five instar silkworms of equal weight. The obtained yarn was measured to have a fineness of 5.64 dtex.

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Abstract

The invention relates to the technical field of silk processing, and aims to provide a short-process raw silk preparation method in which fifth-instar silkworms are directly spun, stretched and twisted. It includes: taking a plurality of fifth-instar silkworms that have started to spin silk, placing them on the surface of the vertical cone at equal intervals, and making the heads of the silkworms face the top of the cone; Fix its end on the yarn bobbin; start the second motor that drives the cone to rotate, so that the fifth-instar silkworms will be stretched and twisted into yarn while the fifth-instar silkworm rotates on the surface of the cone; start to drive the yarn bobbin The rotating first motor continuously collects the twisted yarn on the surface of the bobbin. The invention has simple equipment, breaks through the process flow of traditional silk yarn, and greatly shortens the process flow and production cycle; the mechanical properties of silk are improved, and the proper physical and chemical properties of natural silk are maintained; the fineness of silk is improved, and the production process Increased yarn strength is more conducive to subsequent processing and weaving.

Description

technical field [0001] The invention belongs to the technical field of silk processing, and in particular relates to a short-flow raw silk preparation method in which fifth-instar silkworms are directly spun and stretched and twisted. Background technique [0002] Silk is an excellent natural protein fiber. It is the only filament fiber among natural fibers such as cotton, hemp, silk and wool. It can be used to make all kinds of high-grade silk fabrics for clothing. Silk is a natural polymer biomaterial with excellent mechanical properties, controllable biodegradability, easy processing, especially its good biocompatibility, making it an ideal regenerative bioscaffold material. In recent years, the research and application of silk has extended from traditional fields to high-tech fields, such as flexible wearable electronic products, biomedical materials, etc. [0003] The main process of traditional silk processing technology includes: cocoon mixing - cocoon peeling - coc...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D01B7/00
CPCD01B7/00
Inventor 杨斌侯腾李祥龙陆一神周静王安拓
Owner ZHEJIANG SCI-TECH UNIV
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