Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Method for solving problem of asphaltene coking in residual oil

A technology of asphaltene and coking, which is applied to the device for coating liquid on the surface, pretreatment of the surface, coating, etc., which can solve the problems of increasing investment cost, increasing safety risks, and affecting the long-term operation of the device

Pending Publication Date: 2020-01-31
刘鹏 +3
View PDF4 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The residual oil hydrogenation process is the main technology for refining heavy oil at present. The residual oil refining includes ebullating bed, suspension bed and fixed bed residual oil hydrogenation technology processes. In all three processes, there is the coking problem of the equipment. Due to the boiling Bed and suspension bed residual oil hydrogenation conversion rate is relatively high, reaching more than 80%. The residual oil contains a large amount of asphaltenes and colloids, so that the four-component balance of the residual oil is broken after the reaction, and asphaltenes that are difficult to convert Precipitation in the fractionation section causes a large amount of coking of asphaltenes in the fractionation section of the unit, causing blockage, scaling and deposition of pipelines and equipment, affecting the long-term operation of the unit, and increasing the consumption of additives and the cost of on-site coke cleaning The amount of labor has greatly increased the investment cost of the enterprise, and also increased the safety risk during the operation of the device. In this case, a method of using coating to solve the asphaltene coking in residual oil was invented

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Method for solving problem of asphaltene coking in residual oil
  • Method for solving problem of asphaltene coking in residual oil
  • Method for solving problem of asphaltene coking in residual oil

Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0046] Such as figure 1 as shown,

[0047] For old equipment, check the fractionation column inlet filter, pump inlet filter, third-line heat exchanger, bottom-reduction heat exchanger A and bottom-reduction heat exchanger B, clean the inner surface, polish, and pre-treat. The cleaning here is mainly Including coke cleaning and high temperature steam purge cleaning.

[0048] Stir the high-temperature-resistant and anti-stick nano-composite ceramic coating on the curing machine evenly without precipitation; mix the cured high-temperature-resistant and anti-stick nano-composite ceramic coating with the curing agent of the aluminum silicate type in a mass ratio of 2:1, Roll and mature on the machine for about 5-7 days, and then filter the cured mixed paint through a 200-mesh filter. After filtering, the paint is the finished product and is ready for use.

[0049] The cleaning of the inner surface of fractionation column inlet filter, pump inlet filter, third-line heat exchanger...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Hardnessaaaaaaaaaa
Login to View More

Abstract

The invention discloses a method for solving the problem of asphaltene coking in residual oil and relates to the technical field of equipment decoking. A coating is sprayed to a device and a pipelinewhich are easy to coke. The coating is a high-temperature-resistant anti-sticking nano composite ceramic coating and has the characteristics of being resistant to high temperature, capable of preventing asphaltene sticking, resistant to wear and resistant to corrode, so that the sticking of asphaltene in the residual oil to the equipment and the pipeline is avoided. Compared with other anti-cokingmethods, for example, device equipment is filled with a chemical agent and a scale inhibitor, or the coked equipment is cleaned, by the adoption of the method, the effect of preventing coking of thedevice is more remarkable, the operation is convenient, safety and environment protection are achieved, and the labor amount is saved, so that the device can operate for a long period, and great economic benefits are brought to enterprises.

Description

technical field [0001] The invention relates to the technical field of equipment decoking, in particular to a method for solving asphaltene coking in residual oil and a coating thereof. Background technique [0002] In the process of heavy oil refining in petrochemical and coal chemical industries at home and abroad, there are problems such as coking, deposition and fouling of equipment, such as residual oil hydrogenation, coal tar hydrogenation, coal direct liquefaction and coal indirect liquefaction, etc. There are different degrees of asphaltene and colloidal coking problems. Among them, in the process of refining residual oil, equipment coking is more serious. The following mainly describes the coking situation of residual oil hydrogenation process. [0003] The residual oil hydrogenation process is the main technology for refining heavy oil at present. The residual oil refining includes ebullating bed, suspension bed and fixed bed residual oil hydrogenation technology p...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B05D7/22B05D7/24B05D3/02C04B30/00
CPCB05D3/0254B05D7/222B05D7/24C04B30/00C04B2111/00525C04B22/00C04B18/025
Inventor 刘鹏戈杰王畅谭生
Owner 刘鹏
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products