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Welding groove form and welding process of container adapter tube or blind flange adapter tube

A blind flange, welding groove technology, applied in welding equipment, manufacturing tools, arc welding equipment and other directions, can solve the problem that the welder cannot guarantee the back forming and welding quality, the welding quality is unstable, and the welder's skill requirements are high. Convenient welding torch swing, stable welding quality and small heat input

Inactive Publication Date: 2020-07-24
江苏利柏特股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] For pressure vessels, the quality requirements for the pressure-bearing welds are relatively high. Although the single-side welding and double-side forming technology of manual arc welding can guarantee the welding quality, it requires high skills for welders. Most welders cannot guarantee the back forming and welding quality. Manual tungsten argon arc welding has become the preferred welding method for bottom layer welding of containers due to the back forming and stable welding quality
The groove form of the traditional container and blind flange is a 45° single V or 45°K groove, and the requirements for the blunt edge and the gap size of the groove are not high, and the 45° single V or 45°K groove is usually narrow However, if the weld bead is deep, the weld bead cannot be ground and repaired by an angle grinder, which often causes defects such as incomplete penetration, incomplete fusion or slag inclusion of the root bead. Generally speaking, the welder's skills are high and the welding quality is unstable.

Method used

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  • Welding groove form and welding process of container adapter tube or blind flange adapter tube
  • Welding groove form and welding process of container adapter tube or blind flange adapter tube
  • Welding groove form and welding process of container adapter tube or blind flange adapter tube

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0060] Such as Figure 1 to Figure 3 As shown, a welding groove form of a container joint or a blind flange joint includes a first workpiece to be welded and a second workpiece 2, the first workpiece is a joint 1, and the second workpiece 2 is a container or blind flange, where figure 1 The upper side of the drawing represents the outside, and the lower side represents the inside, and the second workpiece 2 is provided with a nozzle hole that facilitates the insertion of the nozzle 1. The nozzle 1 is inserted into the nozzle hole and the second workpiece 2 is vertical;

[0061] When the wall thickness of the second workpiece 2 is less than or equal to 15mm, the second workpiece 2 has a J-shaped groove on the inner surface of the nozzle hole. The center line forms an included angle of 45°, the arc surface is set at the root of the J-shaped groove, the arc surface is tangent to the slope, and a blunt edge 5 is passed between the arc surface and the outer surface of the second w...

Embodiment 2

[0069] A welding process for a container joint or a blind flange joint, comprising the following steps:

[0070] A. Preparation before welding, including the following sub-steps:

[0071] a1) Selection tool: choose a 75° argon arc welding torch with a diameter of 40-50mm 2 Hand-held cerium tungsten electrode with 3.2-4m diameter and 2.0mm or 2.4mm diameter, the tip of the cerium tungsten electrode is processed into a truncated conical shape with a taper of 35°-45°, and the diameter of the small circle of the truncated cone is 0.8-1.0mm. The protruding length of the porcelain nozzle relative to the argon arc welding torch is 6-8mm; choose No. 6 porcelain nozzle; choose straight handle hand arc welding tongs, diameter 40-60mm 2 Handle wire 3.2-4m;

[0072] a2) Acceptance inspection of tools: check whether the DC argon arc welding torch and the measuring instruments of the argon gas flowmeter have been calibrated and are within the validity period, check whether the argon gas p...

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Abstract

The invention discloses a welding groove form and welding method of a container adapter tube or a blind flange adapter tube. According to the welding groove form, different groove forms are set according to the wall thickness, in this way, backing welding can be conveniently conducted through manual tungsten electrode argon arc welding, thus one-side welding both-side formation is completed, and the quality of a weld seam is more stable; and in the welding process, backing is conducted firstly through manual tungsten electrode argon arc welding, one-side welding both-side formation is achieved, the backing weld seam does not need to be polished, then whole welding is completed through manual arc welding, the weld seam is beautiful in formation, weld lines are uniform, the weld seam is stable in quality, and the deformation of a container or a blind flange is small.

Description

technical field [0001] The invention relates to a welding groove form, and also relates to a welding process for a container joint or a blind flange joint. Background technique [0002] For pressure vessels, the quality requirements for the pressure-bearing welds are relatively high. Although the single-side welding and double-side forming technology of manual arc welding can guarantee the welding quality, it requires high skills for welders. Most welders cannot guarantee the back forming and welding quality. Manual argon tungsten arc welding has become the preferred welding process method for bottom layer welding of containers due to the back forming and stable welding quality. The groove form of the traditional container and blind flange is a 45° single V or 45°K groove, and the requirements for the blunt edge and the gap size of the groove are not high, and the 45° single V or 45°K groove is usually narrow However, if the weld bead is deep, the weld bead cannot be ground...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K33/00B23K9/00B23K9/235
CPCB23K9/00B23K9/235B23K33/00
Inventor 陈杰恒
Owner 江苏利柏特股份有限公司
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