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Gear broaching process for thin-wall internal spline shaft

A technology of internal spline and process, which is applied in the field of tooth drawing process of thin-walled internal spline shaft, can solve the problems of poor accuracy and quality of internal spline shaft, low production efficiency of gear shaping process, poor product quality stability, etc. Accuracy, reduced product damage rate, and stable product quality

Inactive Publication Date: 2020-07-31
HUBEI JIANFENG TECH INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Aiming at the deficiencies of the prior art, the present invention provides a thin-walled inner spline shaft tooth-brush process, which solves the problem of low production efficiency, poor product quality stability, high product damage efficiency, and relatively low loss of tools in the gear-shaping process. Large, making the accuracy and quality of the output inner spline shaft poor

Method used

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  • Gear broaching process for thin-wall internal spline shaft

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] A thin-walled internal spline shaft broaching process, specifically comprising the following steps:

[0028] S1. First, select the round steel material for blanking. According to the required workpiece size, cut the round steel material into the size required by the inner spline shaft through the cutting equipment to form a blank;

[0029] S2. Carry out rough turning on the workpiece, and grind the cut blank through the grinding equipment. After the grinding is completed, the workpiece is clamped by the fixture, and then the inner hole, outer circle and length of the workpiece are roughed by a horizontal lathe. Processing, so that the workpiece is close to the final shape and size, leaving a machining allowance of 0.7mm for the inner hole, outer circle and length of the workpiece after rough turning;

[0030] S3, then carry out quenching and tempering treatment on the workpiece, the workpiece passes through the process of quenching and high temperature tempering, so tha...

Embodiment 2

[0040] A thin-walled internal spline shaft broaching process, specifically comprising the following steps:

[0041] S1. First, select the round steel material for blanking. According to the required workpiece size, cut the round steel material into the size required by the inner spline shaft through the cutting equipment to form a blank;

[0042] S2. Carry out rough turning on the workpiece, and grind the cut blank through the grinding equipment. After the grinding is completed, the workpiece is clamped by the fixture, and then the inner hole, outer circle and length of the workpiece are roughed by a horizontal lathe. Processing, so that the workpiece is close to the final shape and size, leaving a machining allowance of 0.4mm for the inner hole, outer circle and length of the workpiece after rough turning;

[0043] S3, then carry out quenching and tempering treatment on the workpiece, the workpiece passes through the process of quenching and high temperature tempering, so tha...

Embodiment 3

[0053] A thin-walled internal spline shaft broaching process, specifically comprising the following steps:

[0054] S1. First, select the round steel material for blanking. According to the required workpiece size, cut the round steel material into the size required by the inner spline shaft through the cutting equipment to form a blank;

[0055] S2. Carry out rough turning on the workpiece, and grind the cut blank through the grinding equipment. After the grinding is completed, the workpiece is clamped by the fixture, and then the inner hole, outer circle and length of the workpiece are roughed by a horizontal lathe. Processing, so that the workpiece is close to the final shape and size, leaving a machining allowance of 1 mm for the inner hole, outer circle and length of the workpiece after rough turning;

[0056] S3, then carry out quenching and tempering treatment on the workpiece, the workpiece passes through the process of quenching and high temperature tempering, so that...

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Abstract

The invention discloses a gear broaching process for a thin-wall internal spline shaft, and relates to the technical field of internal spline shaft machining. The gear broaching process specifically comprises the following steps that S1, firstly, a round steel material is selected for blanking, and the round steel material is cut into the size required by an internal spline shaft through cutting equipment according to the required workpiece size to form a workblank; and S2, rough turning is carried out on the workpiece, the cut workblank is polished through polishing equipment, after polishingis completed, the workpiece is clamped through a clamp, then rough machining is carried out on an inner hole, an outer circle and the length of the workpiece through a horizontal lathe, so that the workpiece is made to be close to the final shape and size, and 0.4mm - 1mm machining allowance is correspondingly reserved for the inner hole, the outer circle and the length of the workpiece after rough turning. According to the gear broaching process for the thin-wall internal spline shaft, the gear broaching process is adopted to replace a gear shaping process to machine an internal spline, theproduct machining precision is improved, the product quality is stabler, the product damage rate is reduced, the economic loss is reduced, and the loss of a cutter is small.

Description

technical field [0001] The invention relates to the technical field of internal spline shaft processing, in particular to a thin-walled internal spline shaft broaching process. Background technique [0002] The spline shaft is a kind of mechanical transmission, and the flat key, half-round key, and oblique key have the same function, and they all transmit mechanical torque. There are longitudinal key grooves on the outer surface of the shaft, and the rotating parts on the shaft also have corresponding key grooves. It rotates synchronously with the shaft. While rotating, some can also slide longitudinally on the shaft, such as gearbox shift gears, etc. The spline shaft is divided into two types: rectangular spline shaft and involute spline shaft. The rectangular spline shaft in the shaft is widely used, while the involute spline shaft is used for large loads, high centering accuracy requirements, and large-scale connections. Rectangular spline shafts are usually used in aircr...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P15/00
CPCB23P15/00
Inventor 谢赤彪黄立朝韩国良高明刘文武
Owner HUBEI JIANFENG TECH INC
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