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Ultra-light domestic ceramic

A ceramic and daily-use technology, applied in ceramic products, applications, household appliances, etc., can solve the problems of high production process cost, inability to guarantee mechanical properties such as hardness, and unsuitable for large-scale production of daily-use ceramics. Service life and effect of increasing hardness

Inactive Publication Date: 2020-08-07
福建省德化县鹏坤陶瓷有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] However, the cost of these production processes is relatively high, and it is not suitable for large-scale production of daily-use ceramics. The preparation of ceramics by the foam method can prepare daily-use ceramics at a relatively low cost, and can also greatly reduce the quality of the ceramics. The mechanical properties such as hardness of the light-weight daily-use ceramics prepared by the preparation method cannot be guaranteed

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] A preparation process of ultra-light household ceramics comprises the following steps:

[0023] S1 Foam preparation: Mix caustic soda solution, rosin soap and water at a mass ratio of 1:8:5, saponify at 60°C, wash and clarify with water, pass through a 200-mesh sieve, add 2wt of the saponified mixture % gelatin and 1.5wt% alum, stir to obtain foamy liquid;

[0024] S2 mud preparation: 2 parts of talc, 18 parts of wollastonite, 10 parts of zeolite, 9 parts of chopped quartz fiber, 8 parts of boron nitride, 6 parts of mullite fiber, 4 parts of sepiolite, and 5 parts of clay , 12 parts of silicon carbide, 4 parts of copper sulfate, 10 parts of cordierite and 16 wt% water of the total mass of mud raw materials are mixed, wherein the particle size of wollastonite powder is 0.05 μm, and put into a mud extruder after ball milling for 5 minutes to obtain rough mud;

[0025] S3 pouring molding: mix the foamy liquid obtained in S1 and the mud obtained in S2 according to the mass...

Embodiment 2

[0028] A preparation process of ultra-light household ceramics comprises the following steps:

[0029] S1 Foam preparation: Mix caustic soda solution, rosin soap and water at a mass ratio of 1:8:5, saponify at 60°C, wash and clarify with water, pass through a 200-mesh sieve, add 2wt of the saponified mixture % gelatin and 1.5wt% alum, stir to obtain foamy liquid;

[0030] S2 mud preparation: 2 parts of talc, 19 parts of wollastonite, 11 parts of zeolite, 10 parts of chopped quartz fiber, 8 parts of boron nitride, 7 parts of mullite fiber, 5 parts of sepiolite, and 6 parts of clay , 13 parts of silicon carbide, 5 parts of copper sulfate, 11 parts of cordierite and 16 wt% water of the total mass of mud raw materials are mixed, wherein the particle size of wollastonite powder is 0.15 μm, and put into a mud extruder after ball milling for 6 minutes to obtain rough mud;

[0031] S3 casting molding: mix the foamy liquid obtained in S1 and the mud obtained in S2 according to the mas...

Embodiment 3

[0034] A preparation process of ultra-light household ceramics comprises the following steps:

[0035] S1 foam preparation: mix caustic soda solution, rosin soap and water in a mass ratio of 1:8:5, saponify at 67°C, wash and clarify with water, pass through a 200-mesh sieve, add 2wt of the total mass of the saponified mixture % gelatin and 1.5wt% alum, stir to obtain foamy liquid;

[0036] S2 mud preparation: 3 parts of talc, 19 parts of wollastonite, 12 parts of zeolite, 11 parts of chopped quartz fiber, 8 parts of boron nitride, 9 parts of mullite fiber, 5 parts of sepiolite, and 8 parts of clay , 15 parts of silicon carbide, 8 parts of copper sulfate, 12 parts of cordierite and 16 wt% water of the total mass of mud raw materials are mixed, wherein the particle size of wollastonite powder is 0.3 μm, and put into a mud extruder after ball milling for 6 minutes to obtain rough mud;

[0037] S3 Casting Molding: Mix the foamy liquid obtained in S1 and the muddy mud obtained in ...

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Abstract

The invention discloses ultra-light domestic ceramic, and belongs to the technical field of domestic ceramic. The ultra-light domestic ceramic is prepared from the following raw materials in parts byweight: 3 parts of talc, 19 parts of wollastonite, 12 parts of hydroscopite, 11 parts of chopped quartz fiber, 8 parts of boron nitride, 9 parts of mullite fiber, 5 parts of sepiolite, 8 parts of clay, 15 parts of silicon carbide, 8 parts of copper sulfate and 12 parts of cordierite. The preparation method mainly comprises the following steps: S1, foam preparation; S2, slurry preparation; S3, casting molding; and S4, sintering. The ceramic product prepared by the invention has the characteristics of light weight and drop resistance.

Description

technical field [0001] The invention belongs to the technical field of daily-use ceramics, in particular to ultra-light daily-use ceramics. Background technique [0002] Ceramics has a long history in our country, and its characteristics of easy cleaning, thermal stability and chemical stability make it gradually become a material frequently used in people's daily life. However, ceramic products still have some disadvantages. For example, their quality is relatively heavy compared with light materials such as plastics, and their mechanical properties are also poor, and they are easy to be broken. These factors have limited the use of ceramic products in some occasions. [0003] In response to these defects of ceramics, people began to use different techniques and combinations of raw materials to make up for them. Wu Jiezheng et al. used cheap quartz sand as raw material, used semi-dry pressing to form, and adjusted the particle size grade of bone particles, and added surfac...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/22C04B35/80C04B35/82C04B35/622C04B38/10C04B38/00
CPCC04B35/22C04B35/622C04B35/82C04B38/0038C04B38/106C04B2235/3206C04B2235/3208C04B2235/3281C04B2235/3481C04B2235/349C04B2235/3826C04B2235/386C04B2235/5228C04B2235/5445C04B2235/5454C04B2235/656C04B2235/6567C04B2235/77C04B2235/96C04B35/803C04B38/0067
Inventor 郑昌旺
Owner 福建省德化县鹏坤陶瓷有限公司