Electric pulse aftertreatment method and device for improving performance of metal component

A post-processing device and metal component technology, which is applied in the field of metal post-heat treatment, can solve the problems of long time consumption, large equipment footprint, cumbersome process and process, etc., and achieve the effects of increasing the size range, uniform heating, and wide quenching surface

Active Publication Date: 2020-08-28
JILIN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The traditional post-treatment process uses heat treatment methods, mainly including: quenching, normalizing, annealing, tempering and rolling thermal deformation, etc. Appropriate combination of heat treatment processes can improve the structure and performance of materials, and it is easy to obtain artificially controllable structure and grain size, and can reduce the residual stress to a large extent, but it needs to go through heat treatment processes such as quenching and tempering and multiple tempering. Long, the grain size level of metal components manufactured by additive manufacturing is high, the traditional heat treatment cannot achieve the purpose of obviously refining grains and crack arrest, and the grains are easy to grow

Method used

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  • Electric pulse aftertreatment method and device for improving performance of metal component
  • Electric pulse aftertreatment method and device for improving performance of metal component
  • Electric pulse aftertreatment method and device for improving performance of metal component

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0053] The laser additive manufacturing component used in this example is a high-speed rail brake disc with a diameter of 640 mm and a height of 80 mm. Its composition is 24CrNiMo alloy steel. The main chemical composition is shown in Table 1. The forming method is that the disc surface is perpendicular to the substrate.

[0054] Table 1 Analysis of chemical composition of 24CrNiMo alloy steel

[0055]

[0056] Grind the surface of the high-speed rail brake disc 12 with the above composition to be smooth, start the electric pulse device, adjust the distance between the electrode clamping blocks 11 of the pulse current device through the overall PLC automatic control system to be greater than 80mm, and place the brake disc 12 with a manipulator. On the support slider 16, adjust the diagonal distance of the electrode clamping blocks 11 in a square distribution to 550mm, adjust the horizontal distance of the electrode clamping blocks 11 so that the disk surfaces on both sides o...

Embodiment 2

[0058] The laser additive manufacturing component used in this example is a high-strength stud with a length of 85.88 mm and a diameter of 6.00 mm. Its composition is 35CrMo alloy steel. The main chemical composition is shown in Table 2. The forming method is that the stud is parallel to the substrate.

[0059] Table 2 Analysis of chemical composition of 35CrMo alloy steel

[0060]

[0061] Use 150#, 360# and 600# sandpaper to polish the end faces of the double-ended studs 12 of the above-mentioned composition successively, and use the same process steps as in Example 1 for post-treatment with electric pulses, wherein the double-ended studs 12 are two The side end face is placed in the middle of any electrode clamp 11, the distance between the electrode clamps 11 is adjusted to 6.00mm, the pressure is 0.001Mpa, the working voltage is 5V, the frequency is 50Hz, and the current density of the electric pulse crack arrest treatment is 30MA / m 2 , the electric pulse time is 360ms...

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Abstract

The invention relates to an electric pulse aftertreatment method and device for improving the performance of a metal component. The method comprises the steps that electric pulse crack arresting treatment is carried out on an initial component, then electric pulse quenching treatment is carried out, and finally two times of electric pulse tempering are carried out. The device comprises a telescopic multi-head electrode support, multiple electrode clamp blocks distributed at the vertexes and the center in a square shape, a lead screw and nut transmission mechanism and a dual spray head quenching device. By means of the electric pulse device, the problems that traditional electric pulse aftertreatment equipment has limitations to large-size components, and quenching of the surfaces of the components is not even are solved. By means of the electric pulse aftertreatment process, a low-defect, even and ultrafine isometric crystal structure is obtained, the residual stress is reduced under the situation that crystals are not grown up, and the comprehensive performance of the laser additive manufacturing metal component is improved. According to the electric pulse aftertreatment method and device, traditional heat treatment equipment such as a resistance furnace is not needed, aftertreatment procedures and energy consumption are reduced, the aftertreatment process is more environment-friendly and is simple and easy to do, and the manufacturing cost is reduced.

Description

technical field [0001] The invention relates to the technical field of metal post-heat treatment, in particular to an electric pulse post-treatment method and device for improving the performance of metal components. Background technique [0002] Laser additive manufacturing technology is able to produce parts of almost infinitely complex geometries using the fewest processing steps. No specific molds and pre-production costs are required. Due to the use of fully molten standard metal powders, the parts will reach approximately 100% density, thus ensuring Mechanical properties equal or beat traditionally manufactured parts (forged, cast). [0003] However, the metal additive manufacturing process undergoes material melting and solidification in a very short period of time, resulting in a large temperature gradient between the molten pool and the substrate, which will generate high thermal stress and residual stress, making the forming zero Parts are prone to cracks and redu...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22F3/24
CPCB22F3/24B22F2003/248
Inventor 张志辉王庆赵宇光于征磊周倜梁云虹张清泉
Owner JILIN UNIV
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