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3D printing process for high-strength aluminium copper alloy

An aluminum-copper alloy, 3D printing technology, applied in the field of 3D printing, can solve problems such as unfavorable large-scale popularization and application, low content of rare earth elements, damage to microstructure, etc., to reduce the solidification shrinkage rate, increase and decrease the lattice distortion. The effect of crack susceptibility

Inactive Publication Date: 2020-10-30
TONGJI UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The aluminum-silicon alloy prepared by SLM technology has a maximum tensile strength of about 450MPa, an elongation of about 4%, moderate tensile strength and low elongation
2xxx, 7xxx and other series of aluminum alloys with higher strength and better ductility often produce a large number of cracks during SLM processing, resulting in poor product performance, which is far from being comparable to conventionally manufactured aluminum alloys
At present, the ductility of the aluminum-silicon alloy prepared by SLM is slightly increased after heat treatment, but the tensile properties will be greatly reduced. The effect of heat treatment on improving its performance is limited, but it will destroy its fine microstructure, resulting in a decrease in performance.
[0005] 2xxx aluminum alloys have high specific strength, excellent fatigue properties and good damage resistance, and are widely used in aerospace and other fields, but the aluminum-copper alloys prepared by traditional methods need to undergo complex post-processing (heat treatment, cold working, hot working and / or stretching), in order to obtain optimized properties, such as high strength, etc.
However, the content of rare earth elements is low and the price is expensive, which is not conducive to large-scale promotion and application

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0046] The aluminum-copper alloy powder was obtained by gas atomization, and its chemical composition: the content of Cu was 3.97%wt, the content of Mg was 1.85%wt, the content of Si was 1.25%wt, the content of Mn was 0.72%wt, the content of Zr was 0.87%wt, and the rest for Al. The average particle size of the powder is 32.68 μm, more than 90% of the powder particles are spherical or almost spherical, and the powder fluidity is good. First dry the powder in a vacuum oven at 70°C for 12 hours, then put the powder into the chamber of a Hanbang HBD-SLM100 printer (the diameter of the laser beam spot used is about 50 μm), and pass high-purity argon gas to make the chamber The oxygen content in the chamber is less than 0.1%, and then laser scanning is performed twice to preheat the substrate, and then the powder is printed according to the 3D model of the part. The printing parameters were set as laser power 200W, scanning rate 200mm / s, printing layer thickness 30μm, scanning spac...

Embodiment 2

[0048] This embodiment provides a 3D printing process method for a high-strength aluminum-copper alloy, comprising the following steps:

[0049] High-strength aluminum-copper alloy raw materials (chemical composition: Cu content is 1.00%wt, Mg content is 4.00%wt, Si content is 3.00%wt, Mn content is 2.50%wt, Zr content is 0.01%wt, and the rest is Al) through Heat and melt to make it evenly mixed;

[0050] High-quality aluminum-copper alloy powder is obtained by gas atomization technology for high-strength aluminum-copper alloy in the molten state. After 5 hours of vacuum drying, aluminum-copper alloy powder for 3D printing is obtained. The aluminum-copper alloy powder for 3D printing The particle size is between 10-60μm, more than 90% of the powder particles are spherical or quasi-spherical, the powder particle size is uniform, the fluidity is good, it will not be oxidized during the preparation process, and the powder quality is excellent;

[0051] Adjust the printing parame...

Embodiment 3

[0055] This embodiment provides a 3D printing process method for a high-strength aluminum-copper alloy, comprising the following steps:

[0056] High-strength aluminum-copper alloy raw materials (chemical composition: Cu content is 8.00%wt, Mg content is 0.10%wt, Si content is 0.05%wt, Mn content is 0.04%wt, Zr content is 3.00%wt, and the rest is Al) through Heat and melt to make it evenly mixed;

[0057] High-quality aluminum-copper alloy powder is obtained by gas atomization technology for high-strength aluminum-copper alloy in the molten state. After 24 hours of vacuum drying, aluminum-copper alloy powder for 3D printing is obtained. The aluminum-copper alloy powder for 3D printing The particle size is between 10-60μm, more than 90% of the powder particles are spherical or quasi-spherical, the powder particle size is uniform, the fluidity is good, it will not be oxidized during the preparation process, and the powder quality is excellent;

[0058] Adjust the printing param...

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Abstract

The invention relates to a 3D printing process for high-strength aluminium copper alloy, and belongs to the technical field of 3D printing. The 3D printing process comprises the steps of firstly, mixing the raw materials of the high-strength aluminium copper alloy through heating and melting uniformly; then, making the molten high-strength aluminium copper alloy into high-quality aluminium copperalloy powder with a gas atomization technology, and obtaining the aluminium copper alloy powder for 3D printing after drying; and regulating printing parameters, and performing 3D printing according to 3D model data of a part in printing equipment with inert gas introduced to obtain a 3D printing product using the high-strength aluminium copper alloy as the raw materials. Compared with the prior art, the 3D printing process has the advantages that the relative density of the product printed with the process can reach 99% and above, and the Vickers hardness can reach 120HV and above; the tensile strength can reach 450 MPa and above, and the elongation rate can reach 10%; through proper heat treatment, the Vickers hardness of a sample can reach 135HV and above, and the tensile strength can be further improved to 500 MPa and above; and the elongation rate remains 10% or above.

Description

technical field [0001] The invention belongs to the technical field of 3D printing, and in particular relates to a 3D printing process method of a high-strength aluminum-copper alloy. Background technique [0002] 3D printing is a preparation technology that uses three-dimensional model data to obtain products with complex shapes through layer-by-layer accumulation. Compared with the preparation methods of traditional plastics, ceramics, metals and alloys, and composite materials, 3D printing technology has a series of advantages such as the ability to prepare high-precision and complex-shaped products, save raw materials, and save costs, and has a good application prospect. Currently commonly used 3D printing methods include direct three-dimensional printing technology (3DP), selective laser melting technology (SLM), stereolithography technology (SLA), fused deposition technology (FDM), etc., among which selective laser melting technology (SLM) It is widely used in 3D prin...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22F9/08B22F3/105B22F1/00B22F3/24B33Y70/00B33Y10/00B33Y40/20C22C21/02C22C21/08C22C21/16C22C21/00
CPCB22F9/082B22F3/24B33Y70/00B33Y10/00B33Y40/00C22C21/02C22C21/08C22C21/16C22C21/14C22C21/00B22F2003/248B22F1/065Y02P10/25
Inventor 尹春月严彪严鹏飞
Owner TONGJI UNIV
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