Rim charge control system and hose welding process thereof

A control system and welding process technology, applied in the direction of tubular objects, other household appliances, household appliances, etc., can solve the problems of difficult processing of stepped structures, damage to the pattern layer, and high production costs, reducing the complexity of materials and reducing materials. The effect of investment and quality assurance

Pending Publication Date: 2020-12-18
ESSEL PACKAGING GUANGZHOU LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For example, in "Multilayer Seamless Hose" 201220453689.X, a stepped structure is processed at both ends of the sheet, and then the two ends are overlapped to achieve seamless welding, but in actual production, many sheets are thin and stepped The structure is difficult to process, and if the temperature of the overlapping joint is not properly controlled during welding, it is easy to deform and damage the pattern layer
For example, "Seamless Welded Hose and Its Preparation Method" 201210529986.2 adopts the method of welding after multi-layer hose is dislocated and overlapped, so that the welding will be relatively smooth, but the sheet needs to adopt a multi-layer structure, and also needs to be dislocated and overlapped, and the production cost higher
For example, "Composite hose when docking" 201320257740.4, a T-shaped reinforcing strip is added in the middle of the sheet welding for welding, and additional costs are required to make the T-shaped reinforcing strip

Method used

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  • Rim charge control system and hose welding process thereof
  • Rim charge control system and hose welding process thereof
  • Rim charge control system and hose welding process thereof

Examples

Experimental program
Comparison scheme
Effect test

specific example 1

[0046] Specific example 1: PBL all-plastic transparent composite hose: 350um PBL all-plastic sheet, the diameter of the hose is 35mm, the width of the trimmed edge material and wire is 5mm, and the edge-cutting of the sheet is carried out along the running direction of the equipment. Welding, at the same time, add the edge wire to the inner side of the hose, adjust the welding energy, so that the thickness of the edge wire with a thickness of 350um after heat melting is 280um-175um. The finished hose passes the hose performance test: 2bar compressed air is added to the hose to keep the pressure constant for 30 seconds, and there is no cracking at the joint of the hose sheet.

specific example 2

[0047] Specific example 2: High-gloss composite hose: Select the high-brightness composite sheet with a thickness of 395um, a hose diameter of 50mm, and a width of 5mm for the trimmed edge material and wire. Diagonal welding, at the same time, welding the edge wire on the inner side of the hose, adjusting the welding energy, so that the thickness of the edge wire with a thickness of 395um after heat melting is 316u-198um. The finished hose passes the hose performance test: 2bar compressed air is added to the hose to keep the pressure constant for 30 seconds, and there is no cracking at the joint of the hose sheet.

[0048] This application is suitable for the bonding production operation of various composite hoses, without adding other materials, reducing the material input and material complexity in the process of making composite hoses, further ensuring quality and reducing production costs; controlled by the side material control system The width and position of the edge ma...

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Abstract

The invention discloses a rim charge control system and a hose welding process thereof. The rim charge control system is characterized in that a guide wheel used for guiding rim charges is arranged ona machine base; a leveling module is arranged at the tail end of the guide wheel; a removing module, a width recognition and removing module and a leading-out wheel are arranged at the tail end of the leveling module; the leveling module comprises a driving motor, an upper rubber roller and a lower rubber roller; the driving motor is in driving connection with the upper rubber roller; and a partbetween the upper rubber roller and the lower rubber roller is used for extruding and leveling rim charges. The application is suitable for bonding production operation of composite hoses of various sheet types, and other additional materials are not required; and edge cutting rim charges generated in the pipe manufacturing process are synchronously welded to the inner side of the edge seam of a hose, without being affected by the sheet types. The material investment and the material complexity in the composite hose manufacturing process are reduced, and the production cost is reduced; the rimcharges are used for filling, welding and fixing edge seam areas of the formed sheets at the angle of 60 to 120 degrees, so that the welding strength of the edge seams is improved; and meanwhile, theappearance of a welded finished product has no overlapping trace.

Description

technical field [0001] The invention relates to the field of composite hose processing, in particular to an edge material control system and a hose welding process thereof. Background technique [0002] Composite hoses are widely used in the packaging of products such as cosmetics, food and pharmaceuticals. Most of the traditional composite hoses use the sheets on both sides of the hose at the edge seam welding position, which overlaps with a certain width. This area is heated by energy to ensure the strength of the sheets after they are formed into a tube. In this way, the appearance of the hose has overlap marks, which is not Flattening affects the aesthetics and strength of the hose circumference. Conventional composite hose needs to cut the blank sheet master roll into strips of different widths before printing, so as to meet the needs of hose printing and pipe making with different pipe diameters. For blank sheet master rolls, the knife cutting process will The edge m...

Claims

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Application Information

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IPC IPC(8): B29D23/20B29C65/74B29L23/20
CPCB29C65/74B29D23/20B29L2023/20
Inventor 李德营赖旭辉
Owner ESSEL PACKAGING GUANGZHOU LTD
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