Light rigid plate and manufacturing method thereof

A rigid and lightweight technology, applied in the field of composite materials and new chemical building materials, can solve the problems of difficult processing, poor decoration, low structural strength, etc., and achieve the effect of strong production continuity, convenient production and good color stability.

Inactive Publication Date: 2020-12-29
NANJING VOCATIONAL UNIV OF IND TECH
View PDF2 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The boards of these materials have their own advantages, but there are also some obvious shortcomings. For example, wooden boards are light in weight, easy to process, easy to install, and comfortable to the touch, etc. Cracking, non-flame retardant, etc.; particleboard is low in cost and cheap, but it is easy to swell and deform when it absorbs water, has low structural strength, is easy to break, and is not flame retardant; Monotonous, poor decoration, poor thermal insulation effect, etc.; plastic sheets are light in weight, easy to transport and install, but easy to change color, easy to deform, poor heat resistance, most of them are not flame retardant, and the production of plastic sheets wastes non-renewable fossil resources etc.; boards made of stone have high rigidity, good wear resistance, and good stability, but they are heavy, easy to break, difficult to process, poor in decoration, and poor in thermal insulation; gypsum boards are light in weight, easy to transport and install, But the strength is low, easy to break, easy to absorb moisture and return to moisture, etc.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] A method for manufacturing a lightweight rigid plate, comprising the following steps:

[0026] (1) Measure water, ethanol, γ-(methacryloyloxy)propyltrimethoxysilane and oleic acid respectively according to the volume ratio of 100:25:3:1.5, and mix γ-(methacryloyloxy)propyl Add trimethoxysilane to water, disperse evenly to obtain silane-water solution, add oleic acid to ethanol, disperse evenly, obtain oleic acid-ethanol solution; weigh cotton straw powder, silane- Water solution and oleic acid-ethanol solution, add cotton straw powder to silane-water solution and mix evenly, place in a pressure vessel, treat at 2MPa pressure for 25min, then release the pressure to ambient pressure, and ultrasonically treat at 55kHz for 45min Finally, filter and dry to obtain pretreated cotton stalk powder, spray the oleic acid-ethanol solution evenly on the surface of the cotton stalk powder by spraying, dry and sieve to obtain the modified cotton stalk powder (average particle size is ...

Embodiment 2

[0033]A method for manufacturing a lightweight rigid plate, comprising the following steps:

[0034] (1) Measure water, ethanol, γ-(methacryloyloxy)propyltrimethoxysilane and oleic acid respectively according to the volume ratio of 100:20:1:0.4, and mix γ-(methacryloyloxy)propyl Add trimethoxysilane to water, disperse evenly to obtain silane-water solution, add oleic acid to ethanol, disperse evenly, obtain oleic acid-ethanol solution; weigh cotton straw powder, silane- Water solution and oleic acid-ethanol solution, add cotton straw powder to silane-water solution and mix evenly, place in a pressure vessel, treat at 1MPa pressure for 20min, then release the pressure to ambient pressure, and ultrasonically treat at 45kHz for 30min Afterwards, filter and dry to obtain pretreated cotton straw powder, use the spray method to evenly spray the oleic acid-ethanol solution on the surface of the cotton straw powder, dry, and sieve to obtain the modified cotton straw powder (average pa...

Embodiment 3

[0041] A method for manufacturing a lightweight rigid plate, comprising the following steps:

[0042] (1) Measure water, ethanol, γ-(methacryloyloxy)propyltrimethoxysilane and oleic acid respectively according to the volume ratio of 100:30:5:2.6, and mix γ-(methacryloyloxy)propyl Add trimethoxysilane to water, disperse evenly to obtain silane-water solution, add oleic acid to ethanol, disperse evenly, obtain oleic acid-ethanol solution; weigh cotton straw powder, silane- Water solution and oleic acid-ethanol solution, add cotton straw powder to silane-water solution and mix evenly, place in a pressure vessel, treat at 3MPa pressure for 30min, then release the pressure to ambient pressure, and ultrasonically treat at 65kHz for 60min Finally, filter and dry to obtain pretreated cotton stalk powder, spray the oleic acid-ethanol solution evenly on the surface of the cotton stalk powder by spraying method, dry and sieve to obtain the modified cotton stalk powder (average particle s...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
particle sizeaaaaaaaaaa
densityaaaaaaaaaa
particle sizeaaaaaaaaaa
Login to view more

Abstract

The invention relates to a light rigid plate and a manufacturing method thereof, and belongs to the technical field of composite materials and novel chemical building materials. The light rigid plateis composed of a core layer, a middle layer and an outer shell layer, wherein the middle layer is located between the core layer and the outer shell layer, the core layer, the middle layer and the outer shell layer are independently extruded by three extruders to form a core layer material flow, a middle layer material flow and an outer shell layer material flow respectively, the core layer material flow, the middle layer material flow and the outer shell layer material flow converge in a die to form a mixed material flow, and the mixed material flow is extruded in the die to obtain the lightrigid plate. According to the invention, the light rigid plate is convenient to produce and manufacture, high in production continuity, high in production efficiency, light in weight, high in rigidity, high in strength, not prone to deformation, resistant to flame, water and corrosion, resistant to worm damage, free of cracking and aging, free of color difference, free of paint falling in the using process, free of moisture absorption and moisture regaining and the like.

Description

technical field [0001] The invention relates to a lightweight rigid board and a manufacturing method thereof, belonging to the technical field of composite materials and new chemical building materials. Background technique [0002] Boards are used in many occasions and can be processed into various decoration materials, wall materials, support materials, etc. The commonly used board materials on the market mainly include wood, shavings, metal, plastic, stone, gypsum, etc. The boards of these materials have their own advantages, but there are also some obvious shortcomings. For example, wooden boards are light in weight, easy to process, easy to install, and comfortable to the touch, etc. Cracking, non-flame retardant, etc.; particleboard is low in cost and cheap, but it is easy to expand and deform when it absorbs water, has low structural strength, is easy to break, and is not flame retardant; Monotonous, poor decoration, poor thermal insulation effect, etc.; plastic shee...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): B32B27/06B32B27/30B32B27/18C08L27/06C08L23/28C08K13/04C08K3/26C08K7/28C08K7/26C08K5/098C08L45/00C08L97/02C08K7/14C08J9/10C08J9/08B29C48/07
CPCB29L2007/002B32B27/08B32B27/18B32B27/304B29C48/023B29C48/07B29C48/21C08J9/0023C08J9/0061C08J9/0066C08J9/0085C08J9/0095C08J9/08C08J9/103C08J2203/02C08J2203/04C08J2203/18C08J2327/06C08J2423/28C08J2445/00C08J2497/02C08K5/098C08K7/14C08K7/26C08K13/04C08K2003/265C08K2201/003C08L27/06C08L23/286C08K3/26C08K7/28
Inventor 余旺旺汪勇王捍天徐年富
Owner NANJING VOCATIONAL UNIV OF IND TECH
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products