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Electric arc spraying method

A technology of arc spraying and sandblasting, which is applied in the direction of coating, fusion spraying, metal material coating process, etc. It can solve the problems that metal wires are easy to be stained with oil, dust, uneven arc spraying layer, and reduce the effect of arc spraying, etc. , to achieve the effect of eliminating residual thermal stress, uniform and compact coating, and smooth outer surface of workpiece

Pending Publication Date: 2021-01-01
上海戎实喷涂机械有限公司
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In the existing technology, it is necessary to select a suitable metal wire as the raw material before spraying. However, due to the long-term exposure of the metal wire to the air, not only will an oxide layer be formed on its surface, but also the metal wire is easily stained with oil and dust.
After spraying with this metal wire, the arc sprayed coating on the surface of the workpiece will appear uneven, blistering, peeling and pockmarked, which reduces the effect of arc spraying and is not conducive to large-area anti-corrosion and wear or processing errors. surface repair

Method used

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  • Electric arc spraying method

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Embodiment Construction

[0040] The present invention will be described in further detail below in conjunction with the accompanying drawings.

[0041] refer to figure 1 , is a kind of electric arc spraying method disclosed by the present invention, comprises the following steps:

[0042] S1: Construction preparation, remove dust and impurities on the surface of the workpiece, and conduct all-round quality inspection on the parts where the workpiece is sprayed;

[0043] S2: Pretreatment of the surface to be sprayed, using pneumatically controlled sandblasting equipment to perform sandblasting on the surface of the workpiece, so that the roughness of the workpiece reaches 90-120um;

[0044] S3: pretreatment of metal wire rods, cleaning the metal wire rods with a rust remover, straightening the metal wire rods through a straightening machine after cleaning and drying, and polishing the metal wire rods to make the surface smooth after straightening;

[0045] S4: Arc spraying, connect the air compressor...

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Abstract

The invention relates to an electric arc spraying method. The electric arc spraying method comprises the following steps that S1, construction preparation is conducted; S2, pretreatment is conducted on the surface to be sprayed, specifically, sand blasting treatment is conducted on the surface of a workpiece through pneumatically-controlled sand blasting equipment, and the roughness of the workpiece reaches 90-120 microns; S3, pretreatment is conducted on a metal wire, specifically, the metal wire is cleaned through a rust remover, straightened through a straightening machine after being cleaned and dried, and polished after being straightened, so that the surface of the metal wire is smooth; S4, electric arc spraying is conducted; S5, coating hole sealing is conducted; and S6, coating inspection is conducted, specifically, the appearance surface obtained after spraying is inspected. According to the electric arc spraying method, the metal wire is cleaned, dried, straightened and polished before spraying, so that the outer surface of the workpiece obtained after spraying is smooth, a coating is uniform, flat and compact, the coating and a base body are well combined, bubbling, cracking, pitted surfaces and peeling are avoided, and accordingly the corrosion resistance and structural strength of the workpiece are improved.

Description

technical field [0001] The invention relates to the technical field of arc spraying, in particular to an arc spraying method. Background technique [0002] Arc spraying is a technology that uses an electric arc that burns between two continuously fed metal wires to melt metal, atomizes the molten metal with high-speed airflow, and accelerates the atomized metal particles so that they are sprayed to the workpiece to form a coating. . [0003] In the existing technology, it is necessary to select a suitable metal wire as a raw material before spraying. However, due to long-term exposure of the metal wire to the air, not only will an oxide layer be formed on its surface, but also the metal wire is easily stained with oil and dust. After spraying with this metal wire, the arc sprayed coating on the surface of the workpiece will appear uneven, blistering, peeling and pockmarked, which reduces the effect of arc spraying and is not conducive to large-area anti-corrosion and wear o...

Claims

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Application Information

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IPC IPC(8): C23C4/131C23C4/16C23C4/02C23G1/00B24C1/06B24C1/08C23C4/18
CPCC23C4/131C23C4/16C23C4/02C23G1/00B24C1/06B24C1/08C23C4/18
Inventor 戎强华
Owner 上海戎实喷涂机械有限公司
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