Novel stepped hydrophobic gas diffusion layer and preparation method thereof
A technology of gas diffusion layer and hydrophobicity, which is applied in the direction of electrical components, climate sustainability, and final product manufacturing, etc., can solve the problem of moisture accumulation in the gas diffusion layer under the ridge of the bipolar plate, difficult to achieve hydrophobicity gradient, and treatment Complicated steps and other issues, to achieve the effect of uniform hydrophobic effect, alleviate edge effect, and reduce water accumulation
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Embodiment 1
[0036] A novel stepped hydrophobic gas diffusion layer, such as figure 1 As shown, it includes a common hydrophobic area 1 and an enhanced hydrophobic area 6 adapted to the bipolar plate 3, and the adjacent sides of the two bipolar plates 3 are provided with bipolar plate flow channels 2 and bipolar plates in a staggered distribution. Ridge 4, the outer wall of the enhanced hydrophobic region 6 close to the bipolar plate ridge 4 is adapted to the position and size of the bipolar plate ridge 4; two catalytic layers 5 and a proton exchange layer are arranged between the two gas diffusion layers A membrane 7, a proton exchange membrane 7, is located between the two catalytic layers 5.
[0037] In order to enhance the hydrophobic effect; such as figure 1 As shown, the enhanced hydrophobic region 6 has a rectangular structure, and the width of the enhanced hydrophobic region 6 is consistent with the width of the ridge 4 of the bipolar plate, both of which are 1mm.
[0038] When t...
Embodiment 2
[0040] A novel stepped hydrophobic gas diffusion layer, such as figure 2 As shown, in order to further improve the hydrophobic effect; this embodiment makes the following improvements on the basis of Example 1: the enhanced hydrophobic region 6 is a trapezoidal structure, and the width of the enhanced hydrophobic region 6 gradually changes toward the direction close to the proton exchange membrane 7 narrow.
[0041] When this embodiment is in use, by setting the enhanced hydrophobic region 6 of trapezoidal structure, the edge effect can be alleviated, so that the comprehensive hydrophobic effect of the ordinary hydrophobic region 1 and the enhanced hydrophobic region 6 is more uniform, thereby improving the stability of the overall performance.
Embodiment 3
[0043] A method for preparing a novel stepped hydrophobic gas diffusion layer, comprising the steps of:
[0044] S1: Weigh 0.6g of conductive carbon black Vulcan XC72 and 6g of 10wt% FEP solution, add the two to 22g of isopropanol, and ultrasonically vibrate for 2 hours to prepare a hydrophobic agent slurry;
[0045] S2: Cut a piece of PTFE soft cloth with the same size as the bipolar plate flow channel 2, which is 15cm long, 10cm wide, and 150um thick;
[0046] S3: fixing and cutting the part corresponding to the ridge 4 of the bipolar plate through a mold;
[0047]S4: Take off the PTFE soft cloth, and cover the cut PTFE soft cloth on the gas diffusion layer with a thickness of 250um in the direction of the flow channel 2 of the bipolar plate;
[0048] S5: spraying the hydrophobic agent slurry on the gas diffusion layer by ultrasonic spraying;
[0049] S6: Then place the sprayed gas diffusion layer on a hot table to dry for 1 hour to prepare a stepped hydrophobic gas diffus...
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