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A system and method for self-adaptive regulation and control of low-temperature kiln exhaust fan

A technology of self-adaptive regulation and exhaust fan, applied in furnaces, furnace components, furnace control devices, etc., can solve the problems of inability to meet the production process, reduce the thermal efficiency of equipment, fluctuations in the use environment, etc., to avoid the risk of explosion and reduce combustion. The effect of heat loss and sufficient combustion

Active Publication Date: 2021-07-27
中国测试技术研究院电子研究所
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Through a large number of field investigations and energy efficiency tests, it is found that in the flue gas discharged from most low-temperature kilns, the excess air coefficient is much higher than the normal value, that is to say, the rated air volume of the exhaust fan is much greater than the amount of flue gas generated, which not only It will cause a large amount of heat to be discharged with the flue gas without participating in the effective heating process, and a large amount of heat will be used to heat the newly supplemented cold air, which greatly reduces the thermal efficiency of this type of equipment
But from the perspective of the enterprise, the enterprise can tolerate the high energy consumption of these equipment, but cannot accept that the replacement of a low-power smoke exhaust fan may cause the production process to be unable to meet the production process requirements when the output and the use environment fluctuate.

Method used

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  • A system and method for self-adaptive regulation and control of low-temperature kiln exhaust fan
  • A system and method for self-adaptive regulation and control of low-temperature kiln exhaust fan
  • A system and method for self-adaptive regulation and control of low-temperature kiln exhaust fan

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Experimental program
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Effect test

Embodiment 1

[0041] figure 1 It is a structural diagram of a method for self-adaptively regulating and controlling the exhaust fan of a low-temperature kiln in the present invention;

[0042] A system for self-adaptive regulation and control of low-temperature kiln smoke exhaust fan, the system includes a smoke exhaust unit, an alarm unit, a processing unit and an energy unit;

[0043] The smoke exhaust unit includes a differential pressure sensor, a temperature sensor and a smoke exhaust fan, the smoke exhaust unit is arranged in the smoke exhaust pipe of the low-temperature kiln, the differential pressure sensor includes a first detection terminal and a second detection terminal, The end close to the low-temperature furnace is provided with a first detection terminal, and the end far away from the low-temperature furnace is provided with a second detection terminal;

[0044] The processing unit includes a display screen and a control unit, the differential pressure sensor and the tempe...

Embodiment 2

[0052] A method for self-adaptive regulation and control of a low-temperature kiln exhaust fan system using the above-mentioned system, wherein the energy supply unit works, and the user starts an automatic mode, and the automatic mode includes the following steps:

[0053] Step 1: Obtain a real-time first temperature value in the smoke exhaust pipe through a temperature sensor, and send the first temperature value to the control unit, and perform step 2;

[0054] Step 2: a temperature threshold is set in the control unit, and when the first temperature value is greater than the temperature threshold, the control unit sends a driving signal, and executes step 3; otherwise, executes step 7;

[0055] Step 3: The PID controller receives the driving signal and drives the smoke exhaust fan to work at the initial frequency, and performs step 4;

[0056] Step 4: The control unit receives the detection data of the differential pressure sensor, and the control unit judges whether the d...

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Abstract

The invention relates to the field of heat dissipation of low-temperature kilns, and aims to provide a system and method for self-adaptive regulation and control of low-temperature kiln smoke exhaust fans, wherein the system includes a smoke exhaust unit, an alarm unit, a processing unit and an energy regulation unit, and the smoke exhaust The unit includes a differential pressure sensor, a temperature sensor and a smoke exhaust fan. The smoke exhaust unit is arranged in the smoke exhaust pipe of the low-temperature kiln. The differential pressure sensor includes a first detection end and a second detection end, and is close to the low-temperature furnace One end of the furnace is provided with a first detection terminal, and the end far away from the low-temperature kiln is provided with a second detection terminal; the processing unit includes a display screen and a control unit, and the differential pressure sensor and the temperature sensor are respectively connected to the control unit connected, the output end of the control unit is connected with the power-on end of the smoke exhaust fan; the present invention has a reasonable structure, ingenious design, and is suitable for popularization.

Description

technical field [0001] The invention relates to the field of low-temperature kilns, in particular to a system and method for self-adaptive regulation and control of low-temperature kiln exhaust fans. Background technique [0002] Kilns are key energy-consuming equipment commonly used in industrial and mining enterprises. At present, there are a large number of low-temperature furnaces with exhaust gas temperature lower than 250 ℃ in Chinese enterprises, and the heat loss of exhaust gas is an important factor affecting the thermal efficiency of such equipment. Most enterprises only know whether their kilns can meet the requirements of the production process, but they know little about whether the exhaust fans and burners of these equipment match, and the thermal efficiency is high or low. Through a large number of field investigations and energy efficiency tests, it is found that in the flue gas discharged from most low-temperature kilns, the excess air coefficient is much h...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F27D17/00F27D19/00F27D21/04
CPCF27D17/00F27D19/00F27D21/04F27D2019/0031
Inventor 郭乃理杨春生牛红涛王晨光苏杰
Owner 中国测试技术研究院电子研究所
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