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Preparation method and application of subsphaeroidal metal powder for anticorrosion repair spraying

A kind of metal powder, nearly spherical technology, applied in the direction of metal processing equipment, metal material coating process, coating, etc., can solve the problems of cost resource waste, high alloy composition, increase the impact and burden of the environment, etc., and achieve corrosion resistance Excellent performance, enhanced surface strength, and balanced performance

Active Publication Date: 2021-02-02
山东鲁银新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

It can be seen that its alloy composition is high, especially nickel, chromium, tungsten, molybdenum and other elements, which greatly increase the cost and consumption of precious metals, which not only cause waste of cost and resources, but also increase the impact and burden on the environment

Method used

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  • Preparation method and application of subsphaeroidal metal powder for anticorrosion repair spraying

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0050] An application of a near-spherical metal powder for anti-corrosion repair spraying, which is used for anti-corrosion and repair of component surfaces. Including the following steps: surface treatment, spraying, cladding.

[0051] The surface treatment refers to the treatment of the parts that need to be anti-corrosion or repaired on the mechanical surface or inside of the component, to remove burrs and rust on the surface of the component, and to ensure that the derusting level of the surface of the component is not lower than Sa3.0.

[0052] In the spraying, the near-spherical metal powder for anti-corrosion restoration spraying is put into the spraying system, and the metal powder is thermally sprayed on the surface of the component to form a coating.

[0053] In the cladding, cladding treatment is performed on the sprayed coating.

[0054] The preparation method of the near-spherical metal powder for anti-corrosion repair spraying includes the following steps: mater...

Embodiment 2

[0078] An application of a near-spherical metal powder for anti-corrosion repair spraying, which is used for anti-corrosion and repair of component surfaces. Including the following steps: surface treatment, spraying, cladding.

[0079] The surface treatment refers to the treatment of the parts that need to be anti-corrosion or repaired on the mechanical surface or inside of the component, to remove burrs and rust on the surface of the component, and to ensure that the derusting level of the surface of the component is not lower than Sa3.0.

[0080] In the spraying, the near-spherical metal powder for anti-corrosion restoration spraying is put into the spraying system, and the metal powder is thermally sprayed on the surface of the component to form a coating.

[0081] In the cladding, cladding treatment is performed on the sprayed coating.

[0082] The preparation method of the near-spherical metal powder for anti-corrosion repair spraying includes the following steps: mater...

Embodiment 3

[0106] An application of a near-spherical metal powder for anti-corrosion repair spraying, which is used for anti-corrosion and repair of component surfaces. Including the following steps: surface treatment, spraying, cladding.

[0107] The surface treatment refers to the treatment of the parts that need to be anti-corrosion or repaired on the mechanical surface or inside of the component, to remove burrs and rust on the surface of the component, and to ensure that the derusting level of the surface of the component is not lower than Sa3.0.

[0108] In the spraying, the near-spherical metal powder for anti-corrosion restoration spraying is put into the spraying system, and the metal powder is thermally sprayed on the surface of the component to form a coating.

[0109] In the cladding, cladding treatment is performed on the sprayed coating.

[0110] The preparation method of the near-spherical metal powder for anti-corrosion repair spraying includes the following steps: mater...

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Abstract

The invention provides application of subsphaeroidal metal powder for anticorrosion repair spraying. The subsphaeroidal metal powder for anticorrosion repair spraying is used for anticorrosion and repair of the surface of a component, and comprises the following steps of surface treatment, spraying and cladding. The preparation method of the subsphaeroidal metal powder for anticorrosion repair spraying comprises the following steps of material preparation, smelting, tundish preheating, atomization and powder collection, wherein in material preparation, the raw materials in mixing ratios comprise 93 to 96 percent by weight of pure iron, 2 to 3 percent by weight of high-carbon ferrochrome, 1 to 2 percent by weight of electrolytic manganese and 1 to 2 percent by weight of forged coal. When the subsphaeroidal metal powder for anticorrosion repair spraying provided by the invention is applied to corrosion prevention of a component, the hardness after spraying reaches 45 to 50 HRC, the surface strength of the component is effectively enhanced, and an anticorrosion effect is achieved; and the use amount of alloy is greatly reduced, particularly the use amount of precious metal molybdenum,chromium and nickel is reduced, so that precious metal consumption and environmental pollution are greatly reduced.

Description

technical field [0001] The invention belongs to the field of anti-corrosion repair spraying, and in particular relates to a preparation method and application of a nearly spherical metal powder for anti-corrosion repair spraying. Background technique [0002] In the traditional anti-corrosion process, galvanizing and painting are commonly used technologies, but harmful gases are likely to be generated during the process of galvanizing and painting, which has a great impact on the environment, and the effect of anti-corrosion and repair is limited, and there are various limitations . With the development and innovation of technology, the current engineering field has put forward higher requirements for anti-corrosion technology and material performance. [0003] In recent years, the application of near-spherical alloy powders in anti-corrosion has increasingly shown its significant advantages, and has gradually become an important means of surface anti-corrosion repair for s...

Claims

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Application Information

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IPC IPC(8): C23C4/06B22F9/08B22F1/00C22C38/38C22C38/04C22C38/02C22C33/06
CPCC23C4/06B22F9/082C22C38/38C22C38/04C22C38/02C22C33/006C22C33/06B22F2009/0848B22F2009/0888B22F2009/0876B22F1/065
Inventor 张德金仇朋李普明袁勇刘增林林卫国郭大成孙涛尹萍吴德源
Owner 山东鲁银新材料科技有限公司
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