This invention proposes an in-situ conformal heating and homogenization forming method for irregularly shaped
internal cavity composite cylindrical parts. The method involves: designing a composite layup of carbon
fiber prepreg and a heat-replenishing
adhesive film; preparing the heating and heat-replenishing
adhesive film; composite laying of the carbon
fiber prepreg and the heat-replenishing
adhesive film; bonding the
heating film with a
metal outer mold; curing reaction; demolding; and
machining. This invention provides an in-situ conformal heating and homogenization forming method for irregularly shaped
internal cavity composite cylindrical parts. It explores the forming mechanism under the coupled action of the homogenizing temperature field and pressure field, which are synergistically controlled by the
heating film and the heat-replenishing adhesive film under varying thicknesses. This forms a macroscopic multi-scale
temperature gradient integrated forming technology, achieving homogenized, low-cost, high-efficiency, and low-energy-consumption manufacturing of large-size complex cylindrical parts. This meets various mechanical performance indicators of the products and enables their application, enhancing the competitiveness of high-end composite products in the defense field.