Quick forming device for ultra-high molecular weight polymer

An ultra-high molecular weight, molding device technology, used in manufacturing auxiliary devices, additive manufacturing, processing platforms/substrates, etc., can solve the problems of narrow processing temperature range, limited application occasions, and poor fluidity of ultra-high molecular weight polymers. The molding structure is flexible and changeable, adapting to the effect of large temperature range span and strong environmental adaptability

Pending Publication Date: 2021-02-23
INST OF CHEM CHINESE ACAD OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In addition, the fluidity of the polymer in the molten state is extremely poor, the relative position between the particles changes little, there are a lot of pores inside the molded part, and the density is low, which seriously affects the molding quality
[0006] Second, the processing temperature range of ultra-high molecular weight polymers is narrow, and it is more sensitive to laser energy density and sintering position temperature
[0009] Although the above-mentioned prior art has proposed a rapid prototyping method for ultra-high molecular weight polymers, there are still many problems in practical applications. For rapid prototyping, the laser of this method can only provide a temperature difference of 20-30 degrees, and cannot print materials with a large temperature difference. At the same time, the way of powder laying wastes too much material, and in most cases, new and old powders are mixed, which is harmful to molding The quality of the workpiece is affected. In addition, the method of laser sintering powder bed has strict requirements on the ambient temperature, and it needs to be printed in a greenhouse or a closed space, and the method of powder laying cannot print closed structures, and the application occasions are limited.

Method used

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  • Quick forming device for ultra-high molecular weight polymer
  • Quick forming device for ultra-high molecular weight polymer
  • Quick forming device for ultra-high molecular weight polymer

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0096] like Figure 1 to Figure 5 As shown, a high molecular weight polymer rapid prototyping device 1 described in this embodiment includes a silo 2, and a nozzle 3 arranged at the bottom of the silo 2; a heating module 5 formed from the silo 2 The heating zone where the temperature gradually increases from the top to the bottom nozzle 3 side; the feeding rod 4 cooperates with the silo 2 and reciprocates in the hopper 2 along the axial direction of the feeding rod 4; Inside the silo 2, corresponding to the heating zone, a first feeding chamber 201, a second feeding chamber 202 and a third feeding chamber 203 are provided; the first feeding chamber 201, the second feeding chamber 202 and the The cross-sectional area of ​​the third feeding chamber 203 along the radial direction of the silo 2 gradually decreases.

[0097] The invention adopts high-temperature melting method to heat the ultra-high molecular weight polymer to a molten state and then extrude it into shape. The si...

Embodiment 2

[0099] like Figure 1 to Figure 5 As shown, this embodiment is based on the first embodiment above. The first feeding chamber 201 in this embodiment is arranged inside the silo 2; at least two of the second feeding chambers 202 are arranged in the The inside of the silo 2 communicates with the first feeding cavity 201 ; at least two of the third feeding cavities 203 are arranged inside the silo 2 and communicates with the second feeding cavity 202 .

Embodiment 3

[0101] like Figure 1 to Figure 5 As shown, this embodiment is based on the above-mentioned embodiment 1 or embodiment 2, the first feeding chamber 201, the second feeding chamber 202 and the third feeding chamber 203 in this embodiment are cylindrical structures; The diameter of the first feeding chamber 201 is between 20 and 30 mm, and the length is between 100 and 200 mm; the diameter of the second feeding chamber 202 is between 4 and 10 mm, and the length is between 15 and 45 mm ; The diameter of the third feeding cavity 203 is between 2.5 and 6 mm, and the length is between 50 and 90 mm.

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Abstract

The invention discloses a quick forming device for an ultra-high molecular weight polymer. The quick forming device comprises a stock bin, a spray nozzle arranged at the bottom of the stock bin, a heating module and a rolling assembly. The heating module forms a heating area with the temperature gradually increasing from the top of the stock bin to the side, with the spray nozzle, of the bottom ofthe stock bin, and the rolling assembly is used for compacting the ultra-high molecular weight polymer extruded out of the spray nozzle. According to the quick forming device for the ultra-high molecular weight polymer, the ultra-high molecular weight polymer is heated to be in the molten state and subjected to extrusion forming; the device has the advantages of being large in adaptive temperature interval span, high in environmental adaptability and flexible and variable in printing forming structure; because three feeding chambers are formed in the stock bin, preheating, shrinkage temperature rise and small hole shrinkage accelerated extrusion of the solid or the powdery ultrahigh molecular weight polymer in the stock bin are implemented; and the rolling assembly is additionally is arranged to roll the ultra-high molecular weight polymer for solid bonding, and the problem that the ultra-high molecular weight polymer is poor in viscosity, and layers are not bonded good is solved.

Description

technical field [0001] The invention belongs to the technical field of polymer material molding, and in particular relates to a rapid prototyping device for ultra-high molecular weight polymers. Background technique [0002] 3D printing is a popular concept and a kind of rapid prototyping technology, which was born in the late 1980s. This technology integrates mechanical engineering, material engineering, numerical control technology, laser technology and other technologies, and uses the material accumulation method to manufacture the prototype of parts. The principle is to first model with computer-aided design (CAD) or computer animation modeling software to form a digital model, then decompose the three-dimensional model into two-dimensional cross-sections layer by layer, and accumulate and solidify the printing materials layer by layer through the software and numerical control system. Create physical products. The mainstream methods include Stereo Lithography Apparatu...

Claims

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Application Information

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IPC IPC(8): B29C64/118B29C64/20B29C64/295B29C64/321B29C64/379B29C64/386B29C64/393B29C64/245B33Y30/00B33Y40/00B33Y40/20B33Y50/00B33Y50/02
CPCB29C64/118B29C64/20B29C64/295B29C64/321B29C64/386B29C64/245B33Y30/00B33Y40/00B33Y50/00
Inventor 马永梅向前马远远武炎张京楠叶钢曹新宇郑鲲
Owner INST OF CHEM CHINESE ACAD OF SCI
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