Quick forming device for ultra-high molecular weight polymer

An ultra-high molecular weight, molding device technology, applied in manufacturing auxiliary devices, additive manufacturing, processing platforms/substrates, etc., can solve the problems of narrow processing temperature range of ultra-high molecular weight polymers, limited application occasions, and impact on the quality of molded workpieces. Achieve the effect of flexible and changeable printing structure, adapting to a large temperature range and avoiding large heat loss

Pending Publication Date: 2021-02-23
INST OF CHEM CHINESE ACAD OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In addition, the fluidity of the polymer in the molten state is extremely poor, the relative position between the particles changes little, there are a lot of pores inside the molded part, and the density is low, which seriously affects the molding quality
[0006] Second, the processing temperature range of ultra-high molecular weight polymers is narrow, and it is more sensitive to laser energy density and sintering position temperature
[0009] Although the above-mentioned prior art has proposed a rapid prototyping method for ultra-high molecular weight polymers, there are still many problems in practical applications. For rapid prototyping, the laser of this method can only provide a temperature difference of 20-30 degrees, and cannot print materials with a large temperature difference. At the same time, the way of powder laying wastes too much material, and in most cases, new and old powders are mixed, which is harmful to molding The quality of the workpiece is affected. In addition, the method of laser sintering powder bed has strict requirements on the ambient temperature, and it needs to be printed in a greenhouse or a closed space, and the method of powder laying cannot print closed structures, and the application occasions are limited.

Method used

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  • Quick forming device for ultra-high molecular weight polymer
  • Quick forming device for ultra-high molecular weight polymer
  • Quick forming device for ultra-high molecular weight polymer

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0105] Such as Figure 1 to Figure 3 As shown, a rapid prototyping device 1 for ultra-high molecular weight polymers described in this embodiment includes a silo 2, and a nozzle 3 arranged at the bottom of the silo 2; a heating module 5 is formed from the silo From the top to the bottom of the nozzle 3 side, a heating zone where the temperature gradually increases; the feeding rod 4 cooperates with the feed bin, and reciprocates in the feed bin 2 along the axial direction of the feed rod 4; heating The cover 6 covers at least the shower head 3 and forms a heating chamber outside the shower head 3 .

[0106] Wherein, the trajectory of the heating mantle 6 is synchronized with the trajectory of the shower head 3; the heating mantle 6 is a heating chamber with a sealed peripheral wall and an opening at the bottom; the nozzle 3 extends from the top of the heating mantle 6 In the heating chamber; inside the top of the heating mantle 6, several heating parts 601 are arranged at int...

Embodiment 2

[0110] Such as Figure 1 to Figure 3 As shown, a rapid prototyping device 1 for ultra-high molecular weight polymers described in this embodiment includes a rolling assembly 7 for compacting the ultra-high molecular weight polymers extruded from the nozzle 3; the rolling The assembly 7 includes a first fixed seat 702, connected with the silo 2, and / or, the spray head 3; a second fixed seat 703, connected with the first fixed seat 702; a pressure roller 701, arranged on the Inside the second fixed seat 703; the pressure roller 701, by rolling on the surface of the ultra-high molecular weight polymer extruded by the nozzle 3, realizes the compaction of the ultra-high molecular weight polymer; the first fixed seat 702 is, The fixed structure that is connected to the silo 2 and / or the spray head 3 is arranged in a plane; the second fixed seat 703 is at least one cylindrical structure arranged on the first fixed seat 702 Hollow structure; the pressure roller 701 is a ball that can...

Embodiment 3

[0114] Such as Figure 1 to Figure 5 As shown, a rapid prototyping device 1 for ultra-high molecular weight polymers described in this embodiment includes a first feeding chamber 201, a second feeding chamber 202 and The cross-sectional area of ​​the third feeding chamber 203 ; the first feeding chamber 201 , the second feeding chamber 202 and the third feeding chamber 203 along the radial direction of the silo 2 gradually decreases.

[0115] The first feeding chamber 201 is arranged inside the silo 2; at least two of the second feeding chambers 202 are arranged inside the silo 2 and communicated with the first feeding chamber 201; At least two of the third feeding chambers 203 are arranged inside the silo 2 and communicate with the second feeding chamber 202 .

[0116] Preferably, the first feeding chamber 201, the second feeding chamber 202 and the third feeding chamber 203 are cylindrical structures;

[0117] More preferably, the diameter of the first feeding cavity 201 i...

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Abstract

The invention discloses a quick forming device for an ultra-high molecular weight polymer. The quick forming device comprises a stock bin, a spray nozzle arranged at the bottom of the stock bin, a heating module and a heating cover.The heating module forms a heating area with the temperature gradually increasing from the top of the stock bin to the side with the spray nozzle, of the bottom of thestock bin, and the heating cover at least covers the spray nozzle, and a heating chamber is formed outside the spray nozzle. According to the quick forming device for the ultra-high molecular weight polymer, the ultra-high molecular weight polymer is heated to be in the molten state and subjected to extrusion forming; the quick forming device has the advantages of being large in adaptive temperature interval span, high in environmental adaptability and flexible and variable in printing forming structure; because three feeding chambers are formed in the stock bin, preheating, shrinkage temperature rise and small hole shrinkage accelerated extrusion of the solid or powdery ultrahigh molecular weight polymer in the stock bin are implemented; a rolling assembly is additionally arranged roll the ultra-high molecular weight polymer for solid bonding; and meanwhile, because the heating cover is arranged, it is guaranteed that the temperature in the space near the spray nozzle is stable.

Description

technical field [0001] The invention belongs to the technical field of polymer material molding, and in particular relates to a rapid prototyping device for ultra-high molecular weight polymers. Background technique [0002] 3D printing is a popular concept and a kind of rapid prototyping technology, which was born in the late 1980s. This technology integrates mechanical engineering, material engineering, numerical control technology, laser technology and other technologies, and uses the material accumulation method to manufacture the prototype of parts. The principle is to first model with computer-aided design (CAD) or computer animation modeling software to form a digital model, then decompose the three-dimensional model into two-dimensional cross-sections layer by layer, and accumulate and solidify the printing materials layer by layer through the software and numerical control system. Create physical products. The mainstream methods include Stereo Lithography Apparatu...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C64/118B29C64/20B29C64/295B29C64/321B29C64/379B29C64/386B29C64/393B29C64/245B33Y30/00B33Y40/00B33Y40/20B33Y50/00B33Y50/02
CPCB29C64/118B29C64/20B29C64/295B29C64/321B29C64/386B29C64/245B33Y30/00B33Y40/00B33Y50/00
Inventor 马永梅向前武炎马远远张京楠曹新宇郑鲲叶钢
Owner INST OF CHEM CHINESE ACAD OF SCI
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