Supercharge Your Innovation With Domain-Expert AI Agents!

Aluminum-zinc alloy ingot casting and production process thereof

A production process and technology for alloy ingots, applied in the field of aluminum-zinc alloy ingot castings and their production processes, can solve problems such as affecting the performance and service life of the castings, shrinkage porosity, and loose casting structures.

Inactive Publication Date: 2021-03-19
江苏同生高品合金科技有限公司
View PDF3 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Aiming at the deficiencies of the prior art, the present invention provides an aluminum-zinc alloy ingot casting and its production process, which solves the problems of pores, air bubbles, shrinkage porosity and cracks that occur when casting traditional aluminum-zinc alloy castings, resulting in rough surfaces , loose casting structure, etc., which affect the performance and service life of castings. There are problems such as low hardness, air bubbles and unstable shapes often appear in the die-casting process, which makes the pass rate of zinc alloy castings low and difficult to meet industrial needs.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Aluminum-zinc alloy ingot casting and production process thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] S1. Put 40 parts of zinc in a crucible and heat up to 455°C. After vacuuming and raising the temperature to 840°C, add 40 parts of aluminum and 15 parts of copper, place them in the middle until they are completely melted, stir them evenly, and cool down to 625°C, add 20 parts of magnesium, mix evenly with inert gas, heat up the melt to 710°C, add refining agent to the crucible alloy liquid for refining, then add 10 parts of chromium, 12 parts of manganese and 4 parts of iron, and continue Stir to raise the temperature inside the crucible to 765°C. After stirring for 1.5 hours, add the remaining 10 parts of titanium and 8 parts of tin, and continue stirring. Keep the temperature at 765°C and stir for 1.5 hours to obtain a mixed solution;

[0027] S2. When the temperature of the mixed solution reaches 720°C, after refining and degassing with a rotary degasser, adjust the temperature of the mixed solution to 695°C, and after standing still for 35 minutes, adjust the temper...

Embodiment 2

[0032] S1. Put 30 parts of zinc in a crucible and heat up to 450°C. After vacuuming, raise the temperature to 830°C, add 30 parts of aluminum and 10 parts of copper, place them in the middle until they are completely melted, stir them evenly, and cool down to 620°C ℃, then add 15 parts of magnesium, mix evenly with inert gas, heat the melt to 700 ℃, add refining agent to the crucible alloy liquid for refining, then add 5 parts of chromium, 10 parts of manganese and 2 parts of iron, and continue stirring , raise the temperature inside the crucible to 750°C, stir for 1 hour, add the remaining 8 parts of titanium and 6 parts of tin, continue stirring, keep the temperature at 750°C, and stir for 1 hour to obtain a mixed solution;

[0033] S2. When the temperature of the mixed solution reaches 710°C, after refining and degassing with a rotary degasser, adjust the temperature of the mixed solution to 690°C, and after standing still for 30 minutes, adjust the temperature of the mixed ...

Embodiment 3

[0038] S1. Put 50 parts of zinc in a crucible and heat up to 460°C. After vacuuming and raising the temperature to 850°C, add 50 parts of aluminum and 20 parts of copper, place them in the middle until they are completely melted, stir them evenly, and cool down to 630°C, then add 25 parts of magnesium, mix evenly with inert gas, heat up the melt to 720°C, add refining agent to the crucible alloy liquid for refining, then add 15 parts of chromium, 15 parts of manganese and 6 parts of iron, and continue Stir to raise the temperature inside the crucible to 780°C. After stirring for 2 hours, add the remaining 12 parts of titanium and 10 parts of tin, and continue stirring. Keep the temperature at 780°C and stir for 2 hours to obtain a mixed solution;

[0039] S2. When the temperature of the mixed solution reaches 730°C, after refining and degassing with a rotary degasser, adjust the temperature of the mixed solution to 700°C, and after standing still for 40 minutes, adjust the temp...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses an aluminum-zinc alloy ingot casting which comprises the following raw materials including, by weight, 30-50 parts of aluminum, 30-50 parts of zinc, 15-25 parts of magnesium, 10-20 parts of copper, 5-15 parts of chromium, 10-15 parts of manganese, 8-12 parts of titanium, 2-6 parts of iron and 6-10 parts of tin. The invention further discloses a production process of the aluminum-zinc alloy ingot casting. The production process of the aluminum-zinc alloy ingot casting comprises the specific steps of S1, putting a proper amount of zinc into a crucible, heating to 450-460DEG C, conducting vacuumizing, heating to 830-850 DEG C, adding a proper amount of aluminum and copper, adding a proper amount of magnesium, filling inert gas, uniformly mixing, adding a refining agent into crucible alloy liquid, refining, adding a proper amount of chromium, manganese and iron, continuously stirring, adding the rest of titanium and tin, and continuously stirring to obtain a mixedsolution; and so on. The invention relates to the technical field of casting production. According to the aluminum-zinc alloy ingot casting and the production process thereof, through reasonable configuration of the component content of an aluminum-zinc alloy, the hardness of the aluminum-zinc alloy is improved, it is guaranteed that the aluminum-zinc alloy has excellent overall mechanical properties, alloy raw materials are added multiple times, the condition that large-amplitude temperature changes is generated when zinc ingots are directly added for melting, and consequently the alloy materials generate bubbles and are not stable in component are avoided to a certain extent, the die-casting technological parameters are optimized, and the performance of the aluminum-zinc alloy is improved to the maximum extent, and the advantages of high hardness, high strength and the like are achieved.

Description

technical field [0001] The invention relates to the technical field of casting production, in particular to an aluminum-zinc alloy ingot casting and a production process thereof. Background technique [0002] Zinc alloy is an alloy composed of zinc and other elements. Common alloying elements include aluminum, copper, magnesium, cadmium, lead, titanium and other low-temperature zinc alloys. Zinc alloys have low melting points, good fluidity, and are easy to weld and braze. And plastic processing, corrosion resistance in the atmosphere, the residual waste is easy to recycle and remelt; but the creep strength is low, easy to cause dimensional changes caused by natural aging, prepared by melting method, die-casting or pressure processing into materials, can be divided into cast zinc according to the manufacturing process Alloys and deformed zinc alloys. The main additive elements of zinc alloys are aluminum, copper and magnesium. Zinc alloys can be divided into deformation and ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C22C30/06C22C1/02C22C1/06C22F1/00
CPCC22C1/02C22C1/026C22C1/06C22C18/04C22C21/10C22C30/02C22C30/04C22C30/06C22F1/053C22F1/165
Inventor 贲东建裴新军刘光磊
Owner 江苏同生高品合金科技有限公司
Features
  • R&D
  • Intellectual Property
  • Life Sciences
  • Materials
  • Tech Scout
Why Patsnap Eureka
  • Unparalleled Data Quality
  • Higher Quality Content
  • 60% Fewer Hallucinations
Social media
Patsnap Eureka Blog
Learn More