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Low-silicon microalloyed high-temperature carburized gear steel and manufacturing method thereof

A technology of high-temperature carburizing and manufacturing methods, which is applied in the manufacture of converters, metal material coating processes, coatings, etc., can solve the problems of austenite grains, mixed grains, and coarseness of austenite grains in gear steel, and achieve abnormal resistance Effects of growth, reduction of enrichment, and increase of coarsening temperature

Inactive Publication Date: 2021-04-02
JIANGSU LIANFENG ENERGY EQUIP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Aiming at the deficiencies of the prior art, the present invention provides a low-silicon micro-alloyed high-temperature carburized gear steel and its manufacturing method, which solves the problem of mixed crystals and coarse grains in the austenite grains of the gear steel after high carburizing temperature The problem

Method used

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Embodiment Construction

[0025] Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

[0026] The invention provides a technical solution: a low-silicon micro-alloyed high-temperature carburized gear steel and a manufacturing method thereof, comprising the following steps:

[0027] The first step: converter smelting

[0028] Add about 20% scrap steel into the converter, and then mix it with molten iron for smelting. The control target of tapping at the end point: C≥0.08%, P≤0.015%. During the tapping process, slide plate slag blocking operation is performed to reduce slag dropping; after tapping starts Alloying starts at about 90 seconds, and the order of addition is: aluminum-iron ~ carbon powder ~ alloy ~ lime. During the converter smelting process, the amount of aluminum-iron alloy added is controlled at 80 ± 20kg to ensure that the tapping te...

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Abstract

The invention discloses low-silicon microalloyed high-temperature carburized gear steel and a manufacturing method thereof. The manufacturing method includes the steps that about 20% of scrap steel isadded into a converter, then molten iron is added for smelting, final steel tapping control targets are that C is larger than or equal to 0.08% and P is smaller than or equal to 0.015%, sliding plateslag stopping operation is conducted in the steel tapping process, and discharged slag is reduced; and alloying is started about 90 seconds after tapping is started, and ferro-aluminum, carbon powder, an alloy and lime are added in sequence. According to the low-silicon microalloyed high-temperature carburized gear steel and the manufacturing method thereof, enrichment of inclusions at the innerside of a gate is greatly reduced, steady-state control over a stopper curve in the casting process is achieved, involving of large-size inclusions due to the fact that the stopper curve suddenly fluctuates is avoided, continuous casting production of at least six furnaces can be achieved, and meanwhile the service fatigue life of a gear is remarkably prolonged; and abnormal growth of austenite grains is hindered, and the austenite grain coarsening temperature of the gear steel is increased, so that the effects of preventing mixed grains and coarse grains of the austenite grains of the gear steel after high carburizing temperature are achieved.

Description

technical field [0001] The invention relates to the technical field of special steels, in particular to a low-silicon micro-alloyed high-temperature carburizing gear steel and a manufacturing method thereof. Background technique [0002] With the increasing environmental pollution and energy depletion, the high-temperature vacuum carburizing technology with environmental protection, energy saving, high performance and high efficiency has become the main direction of the development and application of international heat treatment technology in recent years. At present, the gas carburizing temperature commonly used at home and abroad is generally not higher than 930°C, while the high-temperature vacuum carburizing can be as high as 980°C or even 1000°C because of its oxygen-free treatment environment. According to the calculation of the carburizing principle, the carburizing temperature can be increased by about 53°C, and the carburizing time can be shortened by about 50%. Th...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21C5/28C21C7/072C21C7/10B22D11/18C21D1/18C23C8/22
CPCC21C5/28C21C7/072C21C7/10B22D11/18C21D1/18C23C8/22
Inventor 杨世钊俞杰朱天浩江宏亮周湛
Owner JIANGSU LIANFENG ENERGY EQUIP
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