A method for manufacturing modified expansion vitrified microbead anti-shrinkage compensation concrete

A technology of expanded vitrified microbeads and a manufacturing method, applied in the field of concrete, can solve the problems of increased slump of mixture, poor workability, unguaranteed thermal insulation performance, etc.

Active Publication Date: 2022-05-27
北京中联新航建材有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In addition, the porosity and water absorption of lightweight aggregates are larger than those of ordinary aggregates. After absorbing water, the hydration reaction rate is affected, the slump of the mixture is significantly increased and the workability is deteriorated, and the moisture absorbed inside the lightweight aggregates will be released again. , affect the properties of lightweight aggregate concrete after setting and hardening
In addition, the amount of expansion floating beads is relatively large, and the internal floating beads of lightweight concrete have accounted for a large part. The floating beads are completely in contact with each other. When the concrete shrinks and the floating beads are pressed against each other, they are very easy to break. The cracking of floating beads also reduces the strength of concrete, and the thermal insulation performance cannot be guaranteed

Method used

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  • A method for manufacturing modified expansion vitrified microbead anti-shrinkage compensation concrete

Examples

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Comparison scheme
Effect test

Embodiment 1

[0025] A modified expanded vitrified microsphere anti-shrinkage compensation concrete and a manufacturing method thereof, comprising the following steps:

[0026] (1) Add the expanded vitrified microbeads to the dimethylacetamide solution, slowly raise the temperature to 50°C and stir, keep the temperature and stir for 10 minutes, then add a pH adjuster dropwise to maintain the pH at 8, and continue stirring for 5 minutes; Take out and cool and dry naturally, add silica sol and N-methylmorpholine dropwise to the dried expanded vitrified microbeads simultaneously, the dropping rate of silica sol is 6ml / min, and the dropping rate of N-methylmorpholine 3ml / min. Stir the expanded vitrified microbeads while adding dropwise. The mass ratio of the silica sol to the dried expanded vitrified microbeads is 0.1:1. The mass ratio of vitrified microbeads is 0.07:1. After the dropwise addition, continue to stir and raise the temperature to 80 °C, keep the temperature for 20 minutes, dispers...

Embodiment 2

[0031] A modified expanded vitrified microsphere anti-shrinkage compensation concrete and a manufacturing method thereof, comprising the following steps:

[0032](1) Add the expanded vitrified microbeads to the dimethylacetamide solution, slowly heat up to 55°C and stir, keep the temperature and stir for 15 minutes, then add a pH adjuster dropwise to maintain the pH at 9, and continue to stir for 10 minutes; Take out and cool and dry naturally, add silica sol and N-methylmorpholine dropwise to the dried expanded vitrified microbeads at the same time, the drop rate of silica sol is 9ml / min, and the drop rate of N-methylmorpholine 5ml / min, while stirring the expanded vitrified microbeads while adding dropwise, the mass ratio of silica sol to the dried expanded vitrified microbeads is 0.3:1, N-methylmorpholine and the dried expanded glass The mass ratio of vitrified microbeads is 0.07:1. After the dropwise addition, continue to stir and raise the temperature to 90 °C, keep the te...

Embodiment 3

[0037] A modified expanded vitrified microsphere anti-shrinkage compensation concrete and a manufacturing method thereof, comprising the following steps:

[0038] (1) Add the expanded vitrified microbeads to the dimethylacetamide solution, slowly heat up to 60°C and stir, keep the temperature and stir for 20 minutes, then add a pH adjuster dropwise to maintain the pH at 8, and continue stirring for 5 minutes; Take out and cool and dry naturally, add silica sol and N-methylmorpholine dropwise to the dried expanded vitrified microbeads at the same time, the drop rate of silica sol is 8ml / min, and the drop rate of N-methylmorpholine At 5ml / min, the expanded vitrified microbeads were stirred while adding dropwise. The mass ratio of the silica sol to the dried expanded vitrified microbeads was 0.15:1. The mass ratio of vitrified microbeads is 0.06:1. After the dropwise addition, continue to stir and raise the temperature to 90 °C, keep warm for 20 minutes, disperse the expanded vit...

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Abstract

A method for manufacturing modified expansion vitrified microbeads anti-shrinkage compensation concrete, comprising the following steps: adding expanded vitrified microbeads to dimethylacetamide solution, slowly raising the temperature to 50‑60°C and stirring, maintaining the temperature while stirring After 10-20 minutes, add dropwise a pH regulator to maintain the pH at 8-9, and continue to stir for 5-10min; then take it out to cool and dry naturally, and dropwise add silica sol and N-methylmorpholine, the silica sol drop rate is 5-10ml / min, and the N-methylmorpholine drop rate is 3-5ml / min, the expansion floating beads of the present invention use silica sol and N-methyl Morpholine can fill the micropores or surface defects formed by microbeads during the expansion process, and form a protective layer in the repaired area to prevent excessive infiltration of slurry into the microbeads and ensure their thermal insulation performance. Under the action of acid catalyst, octyltriethoxysilane ensures that the treated expanded floating beads have better interfacial bonding force in concrete, and are evenly filled with aggregate, ensuring uniform and stable performance of each part of concrete.

Description

technical field [0001] The invention relates to a method for manufacturing modified expanded vitrified microbead anti-shrinkage compensation concrete, which belongs to the field of concrete. Background technique [0002] Lightweight aggregate concrete is a kind of concrete with light weight and high strength, heat preservation and fire resistance, shock absorption and shock resistance and durability. It can be widely used in various industrial and civil buildings, roads, bridges and other projects, and has good technical and economic benefits. . With the development of construction, "high strength and light weight" has become the development trend of concrete. In addition, the porosity and water absorption rate of light aggregates are larger than those of ordinary aggregates. After water absorption, the hydration reaction rate is affected, the slump of the mixture is significantly increased and the workability is deteriorated, and the water absorbed in the light aggregates ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B28/04C04B20/02
CPCC04B28/04C04B20/023C04B2201/20C04B2201/32C04B2201/50C04B14/24C04B18/08C04B22/06C04B22/14C04B22/16C04B14/06C04B14/02C04B14/48C04B24/42C04B2103/302
Inventor 朱元林
Owner 北京中联新航建材有限公司
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