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Method for preparing metal/carbon composite wire by winding method

A carbon composite and winding technology, applied in metal/alloy conductors, cable/conductor manufacturing, electrical components, etc., can solve the problems of high cost, uneven distribution, affecting the practical application of composite wires, etc. The method is simple and huge. Commercial value, the effect that is conducive to large-scale promotion and application

Active Publication Date: 2021-06-22
INST OF ELECTRICAL ENG CHINESE ACAD OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, this preparation process is complicated, the cost is high, and the content of carbon in the composite material is small and unevenly distributed.
Another type of metal / carbon composite wire is prepared with carbon fiber as the main body, and the composite wire is formed by electrodeposition. Although this type of wire can meet the requirements of light weight, the coating is easy to fall off due to the interface problem between the metal and carbon, which is serious. Practical Applications Affecting Composite Conductors

Method used

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  • Method for preparing metal/carbon composite wire by winding method
  • Method for preparing metal/carbon composite wire by winding method
  • Method for preparing metal/carbon composite wire by winding method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] Step 1. Weld one end of the metal foil with a width of 40-250mm to a wire with a diameter of 0.5-5mm and a length of 60-300mm; spread the carbon film with a width of 40-250mm on the metal foil that has been welded with the wire Above, rotate the metal wire connected with the metal foil, wind the metal foil covered with carbon film on the metal wire along the direction of rotation of the metal wire, and use the compaction mold to compact the metal foil, carbon film and metal wire to make the three Closely fit, that is, the preparation of the winding assembly is completed;

[0041] Step 2: Put the winding assembly prepared in step 1 into a cleaned metal tube with an expected matching diameter, and encapsulate the two ends of the metal tube;

[0042] Step 3. The metal / carbon composite rod packaged in Step 2 is subjected to high-temperature treatment. The treatment process is always under an atmosphere of inert gas and hydrogen. The treatment temperature is lower than the m...

Embodiment 2

[0048] Step 1. Select a copper wire with a diameter of 0.5 mm and a length of 150 mm, and weld one end of a copper foil with a width of 120 mm and a thickness of 10 μm to the copper wire; spread a graphene film with a thickness of 100 μm and a width of 120 mm on the existing On the copper foil welded with copper wire, turn the copper wire, wind the copper foil covered with graphene film on the copper wire along the direction of copper wire rotation, and use the compaction die to squeeze the graphene film, copper foil and copper wire , so that the three are closely attached, that is, the preparation of the winding assembly is completed, and the diameter of the winding assembly is 4mm;

[0049] Step 2. Put the wound assembly obtained in Step 1 into a cleaned oxygen-free copper tube with an inner diameter of 4 mm and a wall thickness of 0.2 mm, and seal both ends of the oxygen-free copper tube;

[0050] Step 3. The copper / graphene composite rod packaged in step 2 is subjected to ...

Embodiment 3

[0055]Step 1. Select a copper wire with a diameter of 5 mm and a length of 300 mm, and weld one end of an aluminum foil with a width of 250 mm and a thickness of 100 μm to the aluminum wire; spread a carbon nanotube film with a thickness of 3 μm and a width of 250 mm on the On the aluminum foil welded by copper wire, turn the copper wire, wind the aluminum foil covered with carbon nanotube film on the copper wire along the direction of the copper wire, and use the compaction die to extrude the carbon nanotube film, aluminum foil and copper wire to make the three or close fit, that is, the preparation of the winding assembly is completed, and the diameter of the winding assembly is 8mm;

[0056] Step 2. Put the winding assembly completed in step 1 into a cleaned oxygen-free aluminum tube with an inner diameter of 8 mm and a wall thickness of 0.5 mm, and seal both ends of the oxygen-free aluminum tube;

[0057] Step 3. The aluminum / carbon nanotube / copper composite rod packaged i...

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Abstract

The invention discloses a method for preparing a metal / carbon composite wire by a winding method. The method comprises the following steps: preparing a winding assembly formed by metal foil, a carbon film and a metal wire; grinding the combined body firmly and loading the combined body into a metal pipe matched with the combined body in diameter, and after plugs are added, welding and sealing the two ends; and finally, performing heat treatment, drawing and other processes to obtain the novel metal / carbon composite wire. According to the invention, the preparation of the lightweight composite wire is rapidly realized by directly drawing the composite bar formed by the winding method metal foil / carbon film; the obtained novel composite wire has a wide application prospect in the fields of electric transmission and aerospace.

Description

technical field [0001] The invention relates to a method for preparing a metal / carbon composite wire. Background technique [0002] Metals and their alloys are currently the most widely used electrical materials. With the development of society and science and technology, power electronics are gradually developing towards lightweight, especially in the fields of satellite detection and aerospace, which put forward higher requirements for the weight of wires. Carbon materials have the advantages of light weight and low density. Among the new carbon materials, graphene / carbon nanotubes have many excellent properties and are very good reinforcing phases. Therefore, it is of great significance to realize the lightweight of equipment and devices by combining metal and carbon to develop light metal / carbon composite wires. [0003] The preparation of metal / carbon composite wire usually takes metal as the main body and carbon as the reinforcing phase. After forming by powder meta...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01B13/00H01B1/02
CPCH01B13/00H01B1/02Y02E40/60
Inventor 薛江丽高召顺左婷婷茹亚东肖立业韩立
Owner INST OF ELECTRICAL ENG CHINESE ACAD OF SCI