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Production process of water-milled carbonized bamboo summer sleeping mat

A technology of water-milled carbonized bamboo and production technology, which is applied in the direction of manufacturing tools, wood processing equipment, sugarcane machining, etc., can solve the problems of short retention time of antibacterial and anti-mite agents, poor persistence of anti-bacterial and anti-mite effects, etc., and achieve good gloss, The inner structure is tight and the effect of strong sweat absorption

Inactive Publication Date: 2021-07-23
桃江瑞兹竹业发展有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

Chinese invention patent CN105996619A discloses an anti-mite and antibacterial bamboo mat and its production process, which is obtained by weaving moso bamboo into a rough mat surface after drawing, soaking, carbonizing with high-temperature and high-pressure steam, sanding and polishing, and then pressing cloth. , has the characteristics of health and environmental protection, long-lasting antibacterial and anti-mite effects, and broad-spectrum antibacterial. However, in this patent, the antibacterial and anti-mite agent is added to the steam liquid and impregnated into the bamboo mat through high-temperature and high-pressure carbonization. The processing is relatively simple, but the anti-bacterial and anti-mite agent remains. The time is short, making its antibacterial and anti-mite effect poor in persistence

Method used

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  • Production process of water-milled carbonized bamboo summer sleeping mat

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] A production process of water-milled carbonized bamboo mat, comprising the following specific steps:

[0033] (1) Preparation of bamboo strips: select old winter bamboos that are at least 6 years old, and then process the bamboo into bamboo strips.

[0034] (2) Drying: Grinding the bamboo strips with water to remove bamboo green, dehydrating, and controlling the moisture content of the bamboo strips to be below 12%.

[0035] (3) Baking and carbonization: place the bamboo strips in a high-pressure carbonization furnace for carbonization treatment. The process of the carbonization treatment is as follows: the first step, the temperature of the high-pressure carbonization furnace is 120 ° C, the pressure is set to 3 MPa, carbonization The time is 60min; in the second step, the temperature of the high-pressure carbonization furnace is 250°C, the pressure is set to 2.0MPa, and the carbonization time is 1.5h; in the third step, the temperature of the high-pressure carbonizati...

Embodiment 2

[0040] A production process of water-milled carbonized bamboo mat, comprising the following specific steps:

[0041] (1) The preparation and drying steps of the bamboo strips are the same as in Example 1, specifically refer to Example 1.

[0042] (2) Baking and carbonization: place the bamboo strips in a high-pressure carbonization furnace for carbonization treatment. The process of the carbonization treatment is as follows: the first step, the temperature of the high-pressure carbonization furnace is 150 ° C, and the pressure is set to 1.5 MPa. The carbonization time is 80min; in the second step, the temperature of the high-pressure carbonization furnace is 230°C, the pressure is set to 3.5MPa, and the carbonization time is 1h; in the third step, the temperature of the high-pressure carbonization furnace is 320°C, the pressure is set to 4MPa, and the carbonization time is 30min .

[0043] (3) Impregnation treatment: After cleaning the carbonized bamboo strips, put them in a ...

Embodiment 3

[0046] A production process of water-milled carbonized bamboo mat, comprising the following specific steps:

[0047] (1) The preparation and drying steps of the bamboo strips are the same as in Example 1, specifically refer to Example 1.

[0048] (2) Baking and carbonization: place the bamboo strips in a high-pressure carbonization furnace for carbonization treatment. The process of the carbonization treatment is as follows: the first step, the temperature of the high-pressure carbonization furnace is 140 ° C, the pressure is set to 3 MPa, carbonization The time is 50min; in the second step, the temperature of the high-pressure carbonization furnace is 240°C, the pressure is set to 3MPa, and the carbonization time is 2h; in the third step, the temperature of the high-pressure carbonization furnace is 315°C, the pressure is set to 5MPa, and the carbonization time is 30min.

[0049] (3) Impregnation treatment: After cleaning the carbonized bamboo strips, put them in a water mill...

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Abstract

The invention discloses a production process of a water-milled carbonized bamboo summer sleeping mat, and relates to the technical field of bamboo summer sleeping mat processing. The production process of the water-milled carbonized bamboo summer sleeping mat comprises the following steps of bamboo skin strip preparation, drying, baking and carbon-burning, dipping treatment, cleaning and polishing, weaving and yarn covering. In the dipping treatment process, the carbon-burned bamboo skin strips are cleaned, then placed in a water mill to be subjected to water milling, taken out and drained. Then the bamboo skin strips are placed in a dipping tank containing a modification solution to be dipped and then placed in a constant-temperature furnace to be subjected to heat preservation treatment, and the modification solution is composed of sodium borate, N-acyl glutamate, triethanolamine, a pepper tree leaf extracting solution, a mugwort extracting solution and other raw materials. According to the water-milled carbonized bamboo summer sleeping mat provided by the invention, the preparation method of the bamboo summer sleeping mat is simple, operation is easy, the raw materials are easy to obtain, cost is low, the bamboo summer sleeping mat has the antibacterial and mosquito-repelling effects, the antibacterial and mosquito-repelling lasting time is long, and the bamboo summer sleeping mat further has the advantages of being high in strength, high in toughness, not prone to brittle fracture and long in service life.

Description

technical field [0001] The invention belongs to the technical field of bamboo mat processing, and in particular relates to a water-milled carbonized bamboo mat and a production process thereof. Background technique [0002] In summer, mats are essential bedding for people. With the improvement of living standards, people have higher and higher requirements for mats. Bamboo mats are especially popular because they do not need chemical processing in the production process, and their texture is smooth and cool. People like it. The main types of bamboo mats are: water bamboo mats, mahjong mats, bamboo strip mats, bamboo silk mats, rattan mats and double-sided mats. Bamboo mats on the market are very popular among consumers, because they are woven from thinner bamboo strips like water bamboo mats, which are soft and comfortable for people to sleep on, and have good heat dissipation and sweat absorption performance, and the more sleep The cooler it is. The bamboo blocks of the ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B27M3/24B27M1/06B27M1/08B27J1/00B27K3/08B27K3/52B27K3/36B27K3/34B27K3/20B27K9/00
CPCB27J1/00B27K3/08B27K3/20B27K3/34B27K3/36B27K3/52B27K9/002B27K2240/20B27M1/06B27M1/08B27M3/24
Inventor 莫海清
Owner 桃江瑞兹竹业发展有限公司
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