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Complex-phase reaction sintering silicon carbide ceramic pump and manufacturing method thereof

A technology for sintering silicon carbide and silicon carbide ceramics, which is used in ceramic molding machines, pumps, pump components, etc., can solve the problems of high open porosity, limited application range, product performance impact, etc., to improve bulk density and reduce apparent pores. rate, good integration effect

Active Publication Date: 2021-09-17
HANJIANG HONGYUAN XIANGYANG SILICON CARBIDE SPECIAL CERAMICS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, large-scale and complex-structured products generally adopt the grouting molding method, and the product has a high opening porosity and a low volume density (usually the opening porosity is as high as 18%, and the volume density is 2.50g / cm 3 Below), the performance of the product is seriously affected and the scope of application is limited
The slurry pump can be made of silicon nitride combined with silicon carbide ceramics, which has good corrosion resistance and high strength performance, but there are large particles with a size of 4-15mm in the slurry being transported, the slurry flow rate is large, and the slurry has strong abrasion and strong impact, or in the environment of transporting strong alkali corrosion slurry and high hardness (Mohs hardness level 7) strong abrasive slurry in the alumina beneficiation industry, ceramic pumps are required to have good resistance to strong abrasion, alkali corrosion and Shock resistance, the current ceramic pumps at home and abroad still cannot meet the performance requirements of the working conditions for materials

Method used

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  • Complex-phase reaction sintering silicon carbide ceramic pump and manufacturing method thereof
  • Complex-phase reaction sintering silicon carbide ceramic pump and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] A method for manufacturing a multiphase reaction sintered silicon carbide ceramic pump, comprising the following steps:

[0035] S1, prepare the pouring material, cast it into the assembled mold, release the molded green body, dry and repair the green body, burn the dried green body to prepare the silicon nitride bonded silicon carbide ceramic structural part b, Carrying out organic carburizing and curing in the pores of the silicon nitride bonded silicon carbide ceramic structure b;

[0036] S2, the reaction sintered silicon carbide pouring or grouting molding cavity is formed by combining organic carburized silicon nitride and silicon carbide ceramic structural part b with the forming inner mold and gypsum outer mold, such as figure 1 The molding cavity shown is located on the inner wall of the pump casing 1, forming a layer of reaction sintered silicon carbide ceramic layer;

[0037]S3, pouring or grouting the reaction sintered silicon carbide slurry into the moldin...

Embodiment 2

[0045] A method for manufacturing a multiphase reaction sintered silicon carbide ceramic pump, comprising the following steps:

[0046] S1, prepare the pouring material, cast it into the assembled mold, demould, dry and trim the formed green body, and burn the dried green body to prepare silicon oxide bonded silicon carbide ceramic structural part b. Organic carburizing and curing are carried out in the pores of silicon oxide combined with silicon carbide ceramic structure b;

[0047] S2, the reaction sintered silicon carbide pouring or grouting molding cavity is formed by combining the organic carburized silicon oxide bonded silicon carbide ceramic structure b with the forming inner mold and the gypsum outer mold, such as figure 2 As shown, the reaction sintered silicon carbide is dispersed on the ceramic structure b;

[0048] S3, pouring or grouting the reaction sintered silicon carbide slurry into the molding cavity, after the molding is completed, let it stand for a peri...

Embodiment 3

[0056] A method for manufacturing a multiphase reaction sintered silicon carbide ceramic pump, comprising the following steps:

[0057] S1, prepare the pouring material, cast it into the assembled mold, demould, dry and trim the formed green body, and sinter the dried green body to prepare pressureless sintered silicon carbide and silicon nitride bonded carbide The ceramic structural part b made of silicon composite is organically carburized and solidified in the pores of the pressureless sintered silicon carbide ceramic structural part b;

[0058] S2, the ceramic structural part b made of organic carburized pressureless sintered silicon carbide and silicon nitride combined with silicon carbide, forming a reaction sintered silicon carbide casting or grouting molding cavity with a forming inner mold and a gypsum outer mold; pressureless The ceramic structural part b composed of sintered silicon carbide and silicon nitride combined with silicon carbide should be understood as th...

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Abstract

The invention relates to the technical field of silicon carbide ceramic pumps, and discloses a complex-phase reaction sintering silicon carbide ceramic pump and a manufacturing method thereof. The complex-phase reaction sintering silicon carbide ceramic pump comprises a pump shell, a front protection plate, an impeller and a rear protection plate which are each of a multi-layer structure. A ceramic structural part, a resin-silicon carbide combined bonding layer and a metal framework part are sequentially included from outside to inside, pores of the ceramic structural part are filled with reaction sintering silicon carbide layers, a reaction sintering silicon carbide ceramic layer is arranged on the inner wall of the ceramic structural part, and the reaction sintering silicon carbide layers and the reaction sintering silicon carbide ceramic layer are integrally formed. The complex-phase reaction sintering silicon carbide ceramic pump and the manufacturing method thereof have the following advantages and effects that reaction sintering silicon carbide ceramic parts at different parts of the ceramic structural part can be prepared at the same time, and in the secondary sintering process, the reaction sintering silicon carbide ceramic parts and the ceramic structural part are tightly combined, so that the integrity of the reaction sintering silicon carbide ceramic parts and a pump body is good, and the wear resistance of the pump body is improved.

Description

technical field [0001] The invention relates to the technical field of silicon carbide ceramic pumps, in particular to a complex-phase reaction sintered silicon carbide ceramic pump and a manufacturing method thereof. Background technique [0002] Silicon carbide-based ceramic materials are a series of ceramic materials developed on the basis of silicon carbide ceramics, including a series of high-tech ceramic materials such as oxide-bonded silicon carbide, silicon nitride-bonded silicon carbide, and Sialon-bonded silicon carbide. This series of ceramic materials has a series of excellent properties such as high temperature resistance, high strength, corrosion resistance, thermal shock resistance, oxidation resistance, and wear resistance. Has a wide range of applications. Among them, the silicon nitride combined with silicon carbide ceramic material uses metal silicon powder to undergo nitriding reaction in nitrogen to form silicon nitride, and combines silicon carbide par...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F04D29/02F04D29/22F04D29/42C04B35/565C04B35/622C04B37/00B28B1/14B28B7/00B28B11/00B28B11/04B28B11/24
CPCF04D29/026F04D29/2227F04D29/426C04B35/565C04B35/622C04B37/001B28B1/14B28B7/00B28B11/00B28B11/04B28B11/243
Inventor 黄涛李秋南姜晓灵刘凯王为民王惠民季伟许斌陈敬童捷姜红霞李再勇阳白梅王金灿刘晓聪
Owner HANJIANG HONGYUAN XIANGYANG SILICON CARBIDE SPECIAL CERAMICS
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