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A production line for producing electric ignition head brackets

An electric ignition head and production line technology, applied in the field of electric ignition head production and the production line of electric ignition head brackets, can solve problems such as high labor intensity, affecting product performance, unstable welding quality, etc., and achieve welding speed and quality improvement, High product quality stability, good drug head consistency

Active Publication Date: 2022-07-26
四川仲玛智造科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, the welding of the electric ignition head bracket is manual welding. The fatal weakness of manual soldering is that the welding quality is unstable, which affects product performance, low production efficiency, and high labor intensity. Operators have to work under high tension for a long time
According to statistics, even workers with eyesight of 1.5 will experience a sharp decline in vision a few years after taking up the job, and it is difficult to maintain a long-term stable team of skilled workers on the production line, thus limiting the development of electrical explosive products to a certain extent
[0004] The existing entire process of dipping the drug is manually dipped in the drug, but the manual operation has the following disadvantages: the manual operation process is uncontrollable; the manual cleaning of the electric ignition head bracket is not in place, resulting in unqualified products after the drug is packaged; The amount of medicine is not easy to control, and relevant data on product production cannot be formed; the surface color of the medicine head is uneven, with air bubbles, shrinkage cavities, and blocks after manual medicine packaging; the safety of manual medicine packaging is unreliable

Method used

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  • A production line for producing electric ignition head brackets
  • A production line for producing electric ignition head brackets
  • A production line for producing electric ignition head brackets

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0055] like Figures 1 to 23 As shown, this embodiment provides a production line for producing an electric ignition head bracket, including an automatic welding system 1 for welding foot wires and bridge wires on the toothed piece, and manual assistance for loading the welded toothed piece into a tooling. System 2. An automatic dipping and molding system for realizing the electric ignition head bracket formed by the tooth-shaped tablet in the tooling. 3. A control system for controlling the automatic welding system 1 and the automatic dipping and molding system 3. The automatic welding system 1 and The automatic medicine dipping and forming system 3 is electrically connected with the control system.

[0056] The control system adopts the upper computer and the SCADA system based on PLC control.

[0057] The artificial assistance system is mainly composed of a manual operation platform, a host computer, and a manual auxiliary processing bridge wire device. Manually take out ...

Embodiment 2

[0059] This embodiment is further optimized on the basis of implementation 1, specifically:

[0060] The automatic welding system 1 includes a welding frame 1-1, a feeding and turning mechanism 1-6 installed on the welding frame 1-1 for pushing and turning the toothed sheet, and a foot for actively outputting the foot wire. Wire constant tension wire feeder 1-7, bridge wire constant tension wire feeder 1-2 for actively outputting bridge wire, wire pulling mechanism 1-5 for pulling and cutting foot wire and bridge wire, and foot wire Laser welding system 1-4 for welding the toothed sheet with bridge wire, toothed sheet shearing machine 1-3 for cutting the welded toothed sheet to form an electric ignition head, and toothed sheet shearing machine 1-3 The matching electric ignition head down-line mechanism 1-8, the resistance detection system 1-10 for detecting the resistance of the tooth-shaped sheet, and the smoke and dust processing device 1-9 for processing the smoke and dust....

Embodiment 3

[0073] This embodiment is further optimized on the basis of implementation 1 or 2, specifically:

[0074] The automatic drug-dipping molding system 3 includes an installation table and a tooling feeding mechanism 3-1, a cleaning tank 3-2, a transport mechanism A3-3, a transport mechanism B3-4, and a drug-dipping plastic mechanism 3, which are sequentially arranged on the mounting table. -5. Handling mechanism C3-6 and automatic drying rack 3-7.

[0075] The medicine-dipping plastic mechanism 3-5 includes a medicine-dipping mold assembly 3-5.2, a liftable drying mechanism 3-5.3 arranged under the medicine-dipping mold assembly 3-5.2, and a side of the medicine-dipping mold assembly 3-5.2. Glue dispenser 3-5.1 for pouring medicine into medicine-dipping mold assembly 3-5.2, described medicine-dipping mold assembly 3-5.2 includes mounting bracket, a mold that can be opened and closed on the mounting bracket, and a stripper that drives the opening and closing of the mold. Molded c...

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Abstract

The invention discloses a production line for producing electric ignition head brackets, and relates to the technical field of electric ignition head production, including an automatic welding system for welding foot wires and bridge wires on tooth-shaped pieces, and loading the welded tooth-shaped pieces into Manual assistance system for tooling, automatic dipping molding system for realizing electric ignition head bracket formed by dipping tooth-shaped sheet in tooling, control system for controlling automatic welding system and automatic dipping molding system, said automatic welding system and automatic dipping and molding system The dipping molding system is electrically connected with the control system; the invention has a simple structure, and needs to solve the welding automation, dipping automation, welding speed and quality of the whole electric ignition head bracket.

Description

technical field [0001] The invention relates to the technical field of electric ignition head production, and more particularly to the technical field of production lines for producing electric ignition head brackets. Background technique [0002] Electrical explosives are a general term for disposable components and devices that contain gunpowder or explosives and burn or explode after being stimulated by the outside world to ignite gunpowder, detonate explosives or perform mechanical work. The electric ignition head is a kind of ignition tool. During the processing of the electric ignition head bracket, it is necessary to weld the foot wire and bridge wire of the tooth-shaped piece and to dip the welded tooth-shaped piece into medicine. [0003] At present, the welding of electric ignition head brackets is manual welding. The fatal weakness of manual soldering is that the welding quality is unstable, which affects product performance, low production efficiency, and high la...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F42B33/00F42B3/195B23P23/00B23K26/21B23D15/06
CPCF42B33/00F42B33/002F42B3/195B23P23/00B23K26/21B23D15/06
Inventor 付仲赵俊铭杨煜侯开祥黄琦琦胥勋泽
Owner 四川仲玛智造科技有限公司
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