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Preparation method of electromagnetic shielding composite film layer based on non-metallic material

A non-metallic material, electromagnetic shielding technology, applied in the direction of magnetic/electric field shielding, electrical components, etc., can solve the problems of conductive coatings such as lack of magnetic permeability, complicated process control, and poor environmental stress resistance performance, and achieve simple and easy preparation process steps Easy to use, simple manufacturing process and high implementability

Pending Publication Date: 2021-11-12
CHINA ELECTRONICS TECH GRP CORP NO 14 RES INST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The former is low in cost, simple in process, and widely used, but its conductivity is low. Most conductive coatings lack magnetic permeability, and the electromagnetic shielding performance is not ideal especially in low frequency areas.
The metal coating obtained by the latter has a higher conductivity, and a metal layer with better magnetic permeability can be obtained by nickel plating, but the process control is complicated, the environmental stress resistance is poor, and the adaptability to the workpiece is narrow.
[0005] The inert surface properties of most non-metallic composite materials prevent high adhesion of conductive paints and platings
Therefore, the two most commonly used metallization methods for electromagnetic shielding cannot effectively meet the long-term electromagnetic shielding requirements of the functionalization of non-metallic structures of electronic equipment used in complex environments.

Method used

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  • Preparation method of electromagnetic shielding composite film layer based on non-metallic material

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0016] Step 1: Degreasing and cleaning polyphenylene sulfide PPS parts

[0017] Step 2: Direct electroless nickel plating, thickness 5-8μm

[0018] Step 3: Electroplate nickel parts with a thickness of 15-20μm

[0019] Using this treatment method, the surface inertia of polyphenylene sulfide itself leads to insufficient bonding force of the coating. During the test of the simulated use process such as temperature shock, the coating falls off due to the poor bonding force of the bottom coating, which affects product reliability.

Embodiment 2

[0021] Step 1: Degreasing and cleaning PEEK parts

[0022] Step 2: Spray conductive paint directly on the surface of the workpiece, with a thickness of 80-100 μm

[0023] Step 3: Spray acrylic polyurethane or fluoropolyurethane on the surface of the workpiece as a protective coating

[0024] With this treatment method, the conductive coating on the inner surface of the part may be exposed to oxidation for a long time, and it may fail to oxidize. In order to have good electromagnetic shielding performance, a thicker conductive coating needs to be sprayed to increase the weight of non-metallic parts.

Embodiment 3

[0026] Step 1: Degreasing and cleaning carbon fiber composite parts

[0027] Step 2: Spray conductive paint directly on the surface of the workpiece, with a thickness of 20-40 μm

[0028] Step 3: electroplating nickel parts with a thickness of 15-20 μm

[0029] With this treatment method, there are small hole defects on the surface of the carbon fiber composite material. During the electroplating process, the air in the hole is heated and expanded, resulting in blistering of the coating.

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Abstract

The invention discloses a preparation method of an electromagnetic shielding composite film layer based on a non-metallic material. An organic coating is sprayed on the surface of a base material as a connecting layer with the thickness of 20-60 [mu]m, a conductive coating is sprayed on the surface of the connecting layer as a conductive layer with the thickness of 20-40 [mu]m, a nickel layer is electroplated on the surface of the conductive layer as a reinforcing layer with the thickness of 20 [mu]m, and the high-efficiency electromagnetic shielding composite film layer capable of meeting the requirement that SE is larger than or equal to 60 dB of a non-metal material part within the wide frequency band of 2 MHz to 18 GHz is designed. The film layer has good environmental adaptability, the use requirements of electronic equipment on the environment conditions such as damp and heat resistance, low temperature and high temperature under the use requirement of a wider region can be met, the preparation process steps are simple and easy to implement, no complex equipment is needed, the composite film layer can be manufactured by using common surface treatment equipment, the cost is low, the manufacturing process is simple and convenient, the feasibility is high, the control is easy, the consistency is good, and the reliability is high.

Description

technical field [0001] The invention belongs to the technical field of electromagnetic shielding, and in particular relates to a coating technology. Background technique [0002] At present, the shell materials of various modules, plug-ins, and chassis used in electronic equipment are increasingly changing from traditional metal materials to non-metallic materials that are lighter in weight and lower in mass production costs, such as engineering plastics , carbon fiber composites, glass fiber composites, organic fiber composites, etc. [0003] In order to ensure the normal operation of circuits and components, modules, plug-ins, and chassis shells must have electromagnetic shielding performance to solve the problem of coupling interference. The casing made of non-metallic materials cannot meet the electromagnetic shielding effect because it does not have electrical conductivity and magnetic permeability. It is necessary to metallize the surface of the non-metallic material ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H05K9/00C25D3/12C25D5/56
CPCH05K9/0081H05K9/0084C25D3/12C25D5/56
Inventor 贾雪陈旭王伟吴礼群
Owner CHINA ELECTRONICS TECH GRP CORP NO 14 RES INST
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