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Method for preparing 4A zeolite by kaolin crucible melting method

A technology of kaolin and melting method, which is applied in the field of materials, can solve the problems of product calcium exchange capacity index influence, uneven particle distribution, increase of production cost, etc., and achieve the effect of easy control of the preparation process, increase of economic value, and reduction of raw material cost

Pending Publication Date: 2021-12-24
中冶武汉冶金建筑研究院有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This method uses 4A zeolite as a directing agent, which can improve product quality, but because the directing agent is added before the gel crystallization, it is difficult to disperse evenly in the gel, which affects the calcium exchange capacity index of the product, and because the crystallization There is inconsistency in the chemicalization process, resulting in uneven particle distribution of 4A zeolite products, easy powder sedimentation and other defects
This method uses a large amount of chemical raw materials such as sodium aluminate solution and sodium silicate solution, and requires repeated washing to reduce the pH value, thereby significantly increasing production costs and causing certain pollution to the environment.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0047] A method for preparing 4A zeolite by kaolin crucible melting method, is characterized in that:

[0048] (1) Mix 252g of kaolin fine powder, 251g of sodium hydroxide powder and 3.9g of aluminum hydroxide powder evenly, place them in a ceramic crucible for calcination and activation treatment, the calcination temperature is 700-800°C, keep warm for 1-2 hours, and the heating rate 10°C / mil, the activated product is obtained;

[0049] (2) After pulverizing the activated product obtained in step (1), add an appropriate amount of distilled water for mixing to obtain a gelled product; the gelled product is continuously stirred at 600 rpm for 4 hours under the condition of a water bath at 60° C. Hydrothermal crystallization at 100°C for 1 to 4 hours to obtain crystallized products;

[0050] (3) The crystallized product obtained in step (2) was centrifuged at 7500 rpm for 5 minutes, washed with distilled water for 3 times, and finally dried at 80-120° C. for 24 hours.

[0051]...

Embodiment 2

[0055] A method for preparing 4A zeolite by kaolin crucible melting method, is characterized in that:

[0056] (1) Mix 232g of kaolin fine powder, 240g of sodium hydroxide powder and 15.6g of aluminum hydroxide powder evenly, place them in a ceramic crucible for calcination and activation treatment, the calcination temperature is 700-800°C, keep warm for 1-2 hours, and the heating rate 10°C / mil, the activated product is obtained;

[0057] (2) After pulverizing the activated product obtained in step (1), add an appropriate amount of distilled water for mixing to obtain a gelled product; the gelled product is continuously stirred at 600 rpm for 4 hours under the condition of a water bath at 60° C. Hydrothermal crystallization at 100°C for 1 to 4 hours to obtain crystallized products;

[0058] (3) The crystallized product obtained in step (2) was centrifuged at 7500 rpm for 5 minutes, washed with distilled water for 3 times, and finally dried at 80-120° C. for 24 hours.

[0059...

Embodiment 3

[0063] A method for preparing 4A zeolite by kaolin crucible melting method, is characterized in that:

[0064] (1) Mix 245g of kaolin fine powder, 256g of sodium hydroxide powder and 7.8g of aluminum hydroxide powder evenly, place them in a ceramic crucible for calcination and activation treatment, the calcination temperature is 700-800°C, keep warm for 1-2 hours, and the heating rate 10°C / mil, the activated product is obtained;

[0065] (2) After pulverizing the activated product obtained in step (1), add an appropriate amount of distilled water for mixing to obtain a gelled product; the gelled product is continuously stirred at 600 rpm for 4 hours under the condition of a water bath at 60° C. Hydrothermal crystallization at 100°C for 1 to 4 hours to obtain crystallized products;

[0066] (3) The crystallized product obtained in step (2) was centrifuged at 7500 rpm for 5 minutes, washed with distilled water for 3 times, and finally dried at 80-120° C. for 24 hours.

[0067]...

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Abstract

The invention discloses a method for preparing 4A zeolite by a kaolin crucible melting method, the method comprises the following steps: uniformly mixing kaolin, sodium hydroxide and aluminum hydroxide, and placing in a ceramic crucible for calcining and activating treatment to obtain an activated product; crushing the obtained activated product, adding a proper amount of distilled water, and mixing to obtain a gelling product; continuously stirring the gelling product at 30-100 DEG C for 2-8 hours, heating to 80-100 DEG C, and carrying out hydrothermal crystallization for 1-4 hours to obtain a crystallized product; and centrifuging the obtained crystallization product at 6000-8000 r / min for 3-10 minutes, washing with distilled water, and finally drying at 80-120 DEG C for 24 hours to obtain the 4A zeolite product. According to the invention, different grades of kaolin raw materials (especially high silica-alumina ratio and more quartz impurities) are matched according to a 4A zeolite gel formula, single-component 4A zeolite can be generated, the application range of low-quality kaolin is widened, and the method is superior to a traditional high-temperature calcination method and an alkali melting method.

Description

technical field [0001] The invention belongs to the technical field of materials, and in particular relates to a preparation method of zeolite. Background technique [0002] The composition of 4A zeolite is Na 12 al 12 Si 12 o 48 27H 2 O is a three-dimensional skeleton structure compound composed of silicon-oxygen and aluminum-oxygen tetrahedra. It belongs to the cubic crystal system. The diameter of the free hole formed by its 8-membered ring structure is 4.12A, so it is called 4A zeolite. 4A zeolite on Ca 2+ 、H 2 O and other small molecular substances have strong adsorption and exchange capabilities. The detergents with 4A zeolite as the auxiliary agent have the characteristics of no phosphorus, no pollution, no residue, and strong decontamination ability, so they can effectively replace the three polymers that have serious pollution to water bodies. sodium phosphate. In addition, 4A zeolite is also widely used in petroleum cracking and adsorbent industries. [00...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C01B39/18
CPCC01B39/18
Inventor 舒小妹伍书军
Owner 中冶武汉冶金建筑研究院有限公司