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Efficient and energy-saving type washing and dedusting method for organic silicon monomer synthesis gas

A technology for washing and dedusting, synthesis gas, applied in separation methods, chemical instruments and methods, steam condensation, etc., can solve the problems of increasing the steam consumption of the reboiler of the crude monomer tower, increasing the operating cost of the device, and unsatisfactory effects. , to achieve full and effective contact, control costs, and improve the effect of washing and dust removal

Pending Publication Date: 2021-12-31
云南能投硅材科技发展有限公司
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the existing technology, the washing method of methylchlorosilane synthesis gas is to send it to the washing tower device for washing and dust removal after cyclone separation and dry dust removal. The washed synthesis gas is condensed into liquid through the condenser, and part of it is returned to the washing tower for washing and mixing. Gas, part of which is sent to the tower to separate methyl chloride and mixed monomers. In the above-mentioned process, the methylchlorosilane synthesis gas passes through the gas distributor from the lower part of the washing tower, and passes through the tray from bottom to top under the action of pressure difference. The reflux washing liquid passes through the tray from top to bottom. During this process, the mass transfer and heat transfer between the methyl chlorosilane synthesis gas and the washing liquid occurs, and the solid particles in the methyl chlorosilane synthesis gas are fully removed under the leaching of the washing liquid. , so as to achieve the effect of gas separation, purification and dust removal, the above washing process has the following deficiencies in the implementation process: First, because the condenser at the top of the washing tower uses circulating water as the cooling medium, all the gas phase after dust removal by the washing tower is condensed In this condensation process, it is mainly considered that the synthesis is condensed into a liquid, and part of the liquid fully washes the synthesis gas in the scrubber to remove the silicon powder in the synthesis gas. During this process, the pressure drop and reflux temperature of the scrubber are never considered. and other factors lead to the insufficient and effective washing of the methylchlorosilane synthesis gas discharged from the outlet of the fluidized bed reactor, which makes the dust removal and washing effect of the methylchlorosilane synthesis gas unsatisfactory; Insufficiencies in the design process, such as the overcooling of the reflux liquid temperature and the large pressure difference of the scrubber, not only greatly waste the heat entrained in the methylchlorosilane synthesis gas coming out of the fluidized bed reactor, but also increase the volume of the crude monomer tower. Reboiler steam consumption, increased unit operating costs

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  • Efficient and energy-saving type washing and dedusting method for organic silicon monomer synthesis gas
  • Efficient and energy-saving type washing and dedusting method for organic silicon monomer synthesis gas

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] The high-efficiency and energy-saving washing-type washing and dedusting method for organosilicon monomer synthesis gas described in Example 1 comprises the following steps:

[0018] ① Washing and separation of organosilicon monomer synthesis gas: the organosilicon monomer synthesis gas discharged from the fluidized bed reactor is introduced into the lower part of the washing tower 2 through the inlet pipe 1. The organosilicon monomer synthesis gas includes methyl chloride, three Mixtures such as methylchlorosilane, monomethyltrichlorosilane, dimethyldichlorosilane, tetramethylsilane, high boilers, solid particles, etc., the temperature of the organic silicon monomer synthesis gas entering the washing tower 2 is controlled at 305 ℃, the organosilicon monomer syngas enters the washing tower 2 and flows upwards, and fully contacts with the 70°C washing liquid coming down from the upper part of the washing tower 2 for mass transfer and heat transfer. The feed mass ratio is...

Embodiment 2

[0023] The high-efficiency and energy-saving washing-type washing and dedusting method for organosilicon monomer synthesis gas described in Example 2 comprises the following steps:

[0024] ① Washing and separation of organosilicon monomer synthesis gas: the organosilicon monomer synthesis gas discharged from the fluidized bed reactor is introduced into the lower part of the washing tower 2 through the inlet pipe 1. The organosilicon monomer synthesis gas includes methyl chloride, three Mixtures such as methylchlorosilane, monomethyltrichlorosilane, dimethyldichlorosilane, tetramethylsilane, high boilers, solid particles, etc., the temperature of the organic silicon monomer synthesis gas entering the washing tower 2 is controlled at 308 ℃, the organosilicon monomer synthesis gas enters the washing tower 2 and flows upwards, and fully contacts with the washing liquid at 73 °C from the upper part of the washing tower 2 for mass transfer and heat transfer. The feed mass ratio is ...

Embodiment 3

[0029] The high-efficiency and energy-saving washing-type washing and dust removal method for organic silicon monomer synthesis gas described in Example 3 comprises the following steps:

[0030] ① Washing and separation of organosilicon monomer synthesis gas: the organosilicon monomer synthesis gas discharged from the fluidized bed reactor is introduced into the lower part of the washing tower 2 through the inlet pipe 1. The organosilicon monomer synthesis gas includes methyl chloride, three Mixtures such as methylchlorosilane, monomethyltrichlorosilane, dimethyldichlorosilane, tetramethylsilane, high boilers, solid particles, etc., and the temperature at which the organic silicon monomer synthesis gas enters the washing tower 2 is controlled at 310 ℃, the organosilicon monomer syngas enters the washing tower 2 and flows upwards, and fully contacts with the 75°C washing liquid from the upper part of the washing tower 2 for mass transfer and heat transfer. The feed mass ratio i...

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Abstract

The invention discloses a high-efficiency energy-saving type washing and dedusting method for organic silicon monomer synthesis gas, which comprises the following steps: (1) washing and separating the organic silicon monomer synthesis gas: introducing the organic silicon monomer synthesis gas into the lower part of a washing tower, and carrying out mass and heat transfer on the organic silicon monomer synthesis gas and washing liquid from the upper part of the washing tower; extracting a tower top gas-phase material from a tower top outlet, and extracting a dust-containing high-waste liquid-phase material from a tower bottom outlet; (2) condensing and separation of the tower top gas-phase material: condensing the tower top gas-phase material in a condenser, enabling condensate to enter a washing tower to serve as washing liquid, and introducing the tower top gas-phase material which is not condensed into a crude monomer tower; and (3) heating and separation of the dust-containing high-waste liquid-phase material: introducing the dust-containing high-waste liquid-phase material into a tower kettle reboiler for heating, feeding the separated tower top gas-phase material into a washing tower, and feeding the dust-containing high-waste liquid into a flash tank. The method has the advantages of being reasonable, easy to implement, low in operation cost and remarkable in washing effect.

Description

technical field [0001] The invention belongs to the technical field of organosilicon production technology, and in particular relates to a high-efficiency and energy-saving washing-type washing and dust removal method for organosilicon monomer synthesis gas. Background technique [0002] The technical barriers in the silicone industry are mainly reflected in the synthesis of methylchlorosilane monomers, and the production level of methylchlorosilane monomers directly reflects the overall level of the silicone industry. The foreign organosilicon methyl chlorosilane monomer production technology is mainly mastered by developed countries such as the United States, Germany, Japan, and France, such as Dow Corning, Momentive, Shin-Etsu, and Wacker. The production process is basically the same , both adopt the fluidized bed synthesis process of silicon powder and methyl chloride. The difference lies in the fluidization quality of the fluidized bed reactor, the formulation of the co...

Claims

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Application Information

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IPC IPC(8): B01D47/02B01D5/00B01B1/00B01D53/00
CPCB01D47/02B01D5/0003B01D53/002B01B1/00
Inventor 黄杰胡明实张兵李文静赵生艳刘阳赞何云贵陆大春李加旺
Owner 云南能投硅材科技发展有限公司