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Aqueous dispersions of acrylate-siloxane copolymer particles

A water-based dispersion and acrylate technology, applied in silicon organic compounds, compounds of group 4/14 elements of the periodic table, organic chemistry, etc., can solve reactor fouling, low process efficiency, poor final coating performance, etc. question

Pending Publication Date: 2022-03-29
ROHM & HAAS CO +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The formation of high concentrations of gel is a strong indicator of process inefficiency which can lead to reactor fouling and poorer performance of the final coating

Method used

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  • Aqueous dispersions of acrylate-siloxane copolymer particles
  • Aqueous dispersions of acrylate-siloxane copolymer particles
  • Aqueous dispersions of acrylate-siloxane copolymer particles

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0077] Example 1 - Preparation of Aqueous Dispersions of Hybrid Polymer Particles Using MM'-ALMA

[0078] Deionized water (50.0 g) and Polystep B-5-N sodium lauryl sulfate (SLS, 0.5 g, 28.0% in water) were added to a 500 mL 4-neck equipped with condenser, overhead stirrer and thermocouple in a round bottom flask. The contents of the reactor were stirred at 250 rpm and 2 Heat to 88°C. In a separate vessel, an overhead mixer was used to prepare a mixture containing deionized water (60.0 g), SLS (4.7 g, 28.0% in water), BA (45.0 g), MMA (45.0 g), MAA (1.0 g), A single solution of MM'-ALMA (10.0 g), n-dodecylmercaptan (n-DDM, 0.05 g), ammonium hydroxide solution (0.36 g, 28% active substance in water) and sodium acetate (0.3 g) Body emulsion (ME) was then treated with a hand-held homogenizer (Tissue Tearor, model 985370, Biospec Products Inc.) for 1 min to produce ME with an average droplet size of about 2-15 μm as determined by light microscopy. A portion of ME (1.75 g) was a...

Embodiment 2

[0079] Example 2 - Preparation of Aqueous Dispersions of Hybrid Polymer Particles Using MM'-1EO-ALMA

[0080] Example 1 was repeated except that the monomer emulsion was prepared by mixing deionized water (60.0 g), SLS (4.7 g, 29% actives in water), BA (45.0 g), MMA (45.0 g), MAA (1.0g), MM'-1EO-ALMA (10.0g), n-DDM (0.05g), ammonium hydroxide solution (0.36g, 28% active substance in water) and sodium acetate (0.30g) to prepare . The final aqueous particle dispersion had 40% solids, a z-average particle size of 100 nm, 6300 ppm coagulum and as passed 1 Quantitative incorporation of MM'-1EO-ALMA monomer as determined by H NMR spectroscopy. The level of residual MM'-1EO-ALMA in the samples was found to be <100 ppm as determined by UHPLC.

Embodiment 3

[0081] Example 3 - Preparation of Aqueous Dispersions of Hybrid Polymer Particles Using MD'M-ALMA

[0082] Example 1 was repeated except that the monomer emulsion was prepared by mixing deionized water (60.0 g), SLS (4.7 g, 29% actives in water), BA (45.0 g), MMA (45.0 g), MAA (1.0g), MM'-1EO-ALMA (10.0g), n-DDM (0.05g), ammonium hydroxide solution (0.36g, 28% active substance in water) and sodium acetate (0.30g) to prepare . The final aqueous particle dispersion had 40% solids, a z-average particle size of 104 nm, coagulum of 7600 ppm and as passed 1 Quantitative incorporation of MD'M-ALMA monomer as determined by H NMR spectroscopy. The level of residual MD'M-ALMA in the samples was found to be <30 ppm as determined by UHPLC.

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Abstract

The present invention relates to a composition comprising an aqueous dispersion of acrylate-siloxane copolymer particles, the acrylate-siloxane copolymer particles comprising structural units of an acrylate monomer; an acid monomer; and a siloxane acrylate monomer of formula I: wherein R, R1, R2, Y, and x are as defined herein. The composition has a high solids content, a low concentration of siloxane acrylate monomer, and a low condensate level. The compositions may be used to form coatings with improved hydrophobicity, soiling resistance, and aesthetic / tactile characteristics compared to conventional full acrylic compositions.

Description

Background technique [0001] The present invention relates to an aqueous dispersion of copolymer particles comprising structural units of acrylate monomers and siloxane-acrylate monomers. [0002] Silicone-acrylate hybrid latex compositions comprising polymer particles prepared by polymerization of acrylate and siloxane functional monomers are desirable because they form coatings that are comparable to conventional all-acrylic compositions Has improved hydrophobicity, stain resistance and aesthetic / tactile properties. Unfortunately, the present inventors have shown that methods for preparing these hybrid systems—as in, for example, Xiao, J. et al., Prog. Org. Coat. 2018, 116, 1-6; and Zhang, B. et al. described in Appl.Surf.Sci.2007,254,452-458—leads to the formation of unreacted high levels of unreacted residual monomer and / or undesired gelled oligomeric side effects at commercially useful solids concentrations latex of the product. The formation of high concentrations of g...

Claims

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Application Information

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IPC IPC(8): C08F220/18C08F220/14C08F220/06C08F230/08C08F2/26C07F7/08
CPCC08F220/1804C08F220/14C08F2/26C07F7/0838C08F220/06C08F230/085C07F7/0879C08F230/08C08F2/14C08F2800/20
Inventor H·G·巴斯M·卡特R·C·埃文M·耶莱蒂克刘南国B·L·麦卡洛特J·M·麦加M·塞西欧萨姆R·P·伍德沃思曾繁文
Owner ROHM & HAAS CO