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Disc brake friction pair for heavy-duty vehicle and manufacturing method thereof

A technology of disc brakes and friction pairs, applied in the direction of brake types, brake components, brake discs, etc., can solve problems such as high temperature structural instability and frictional performance instability

Active Publication Date: 2022-04-05
63963 TROOP OF THE PLA +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, the friction pairs of disc brakes are mostly made of resin-based composite materials, powder metallurgy materials and cast iron brake discs. Chinese patent CN104327800B discloses a resin-based friction material for brake pads, which is composed of phenolic resin, tin sulfide, calcium carbonate, Composed of alumina, silica, polyacrylonitrile fibers and aramid fibers, it has the advantages of good stability, high hardness, and excellent friction resistance. Instability and other issues

Method used

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  • Disc brake friction pair for heavy-duty vehicle and manufacturing method thereof
  • Disc brake friction pair for heavy-duty vehicle and manufacturing method thereof

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preparation example Construction

[0061] In the present invention, the preparation method of the carbon fiber toughened multi-element ceramic-metal composite material preferably comprises the following steps:

[0062] (1) Making carbon fiber or carbon fiber cloth into a three-dimensional weaving structure, a two-dimensional carbon cloth laminated structure or a needle-punched carbon fiber felt structure to obtain a carbon fiber prefabricated body;

[0063] (2) Depositing a pyrolytic carbon protective layer on the carbon fiber surface of the carbon fiber prefabricated body by chemical vapor infiltration, and then injecting the suspension slurry into the carbon fiber prefabricated body by using a suspension injection method;

[0064] (3) using chemical vapor infiltration to densify the prefabricated body injected with the suspension slurry to obtain a porous C / C prefabricated body;

[0065] (4) In a vacuum environment or in a protective gas, the Cu-Ti-Si alloy is melted by reaction infiltration, infiltrated into...

Embodiment 1

[0105] Carbon fiber or carbon fiber cloth is made into a three-dimensional woven structure, a two-dimensional carbon cloth laminated structure or a needle-punched carbon fiber felt structure to obtain a carbon fiber prefabricated body, using propylene as a carbon source, and performing chemical vapor infiltration at a holding temperature of 850°C. The time is 6 hours;

[0106] Ti with a particle size of 1 μm 3 SiC 2 , B with a particle size of 1 micron 4 C and Si powder with a particle size of 2 microns are added into a 5% polyvinyl alcohol (PVA) aqueous solution to obtain a suspension slurry, wherein Ti 3 SiC 2 The powder accounts for 4% of the volume fraction of the PVA aqueous solution, B 4 C powder accounts for 6% of the volume fraction of the PVA aqueous solution, Si powder accounts for 4% of the volume fraction of the PVA aqueous solution, and then the suspension slurry is injected into the carbon fiber prefabricated body by the suspension injection method, with prop...

Embodiment 2

[0113] Carbon fiber or carbon fiber cloth is made into a three-dimensional woven structure, a two-dimensional carbon cloth laminated structure or a needle-punched carbon fiber felt structure to obtain a carbon fiber prefabricated body, using propylene as a carbon source, and performing chemical vapor infiltration at a holding temperature of 850°C. The time is 5 hours;

[0114] Ti with a particle size of 1 μm 3 SiC 2 , B with a particle size of 1 micron 4 C and Si powder with a particle size of 2 microns are added into a 5% polyvinyl alcohol (PVA) aqueous solution to obtain a suspension slurry, wherein Ti 3 SiC 2 The powder accounts for 4% of the volume fraction of the PVA aqueous solution, B 4 C powder accounts for 6% of the volume fraction of the PVA aqueous solution, Si powder accounts for 4% of the volume fraction of the PVA aqueous solution, and then the suspension slurry is injected into the carbon fiber prefabricated body by the suspension injection method, with prop...

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Abstract

The invention relates to the technical field of brake friction pairs, in particular to a disc brake friction pair for a heavy-duty vehicle and a manufacturing method of the disc brake friction pair. The invention provides a disc brake friction pair for a heavy-duty vehicle, which comprises a split type brake disc 1, and the split type brake disc 1 comprises a supporting disc 11 and a plurality of first friction plates 12 arranged on the disc surface of one side of the supporting disc 11; each split type brake pad 2 comprises a supporting sheet 21 and a plurality of second friction sheets 22 arranged on the surface of the supporting sheet 21; the material density of the supporting disc 11 is larger than that of the first friction plate 12. And the first friction plate 12 and the second friction plate 22 are made of a carbon fiber toughened multi-element ceramic-metal composite material. The disc brake friction pair for the heavy-duty vehicle is good in wear resistance and long in service life.

Description

technical field [0001] The invention relates to the technical field of brake friction pairs, in particular to a disc brake friction pair for a heavy-duty vehicle and a manufacturing method thereof. Background technique [0002] Brake friction pair is the core component of heavy-duty vehicle braking, and its performance is related to the safety performance of heavy-duty vehicles. The basic braking device of a heavy-duty vehicle usually adopts a friction pair structure composed of a brake disc and a brake pad. During the braking process of a heavy-duty vehicle, the friction pair is often in high temperature, heavy load, high thermal stress and other working conditions. It restricts the braking performance and service life of the brake. Compared with band brakes, disc brakes have the characteristics of stable braking torque, good heat dissipation, and light weight. [0003] At present, the friction pairs of disc brakes are mostly made of resin-based composite materials, powde...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F16D69/02F16D69/04F16D65/12F16D65/847C04B35/80C04B35/563C04B35/573C04B35/56C04B35/64C22C47/06C22C47/04C22C47/10C22C49/02C22C49/14C22C101/10
Inventor 韩坤仝永刚胡永乐刘洋王斌焦爱泉杨春雨张鹏
Owner 63963 TROOP OF THE PLA