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Novel production method of super absorbent resin

A technology of superabsorbent resin and production method, which is applied to the device for coating liquid on the surface, coating, special surface, etc., and can solve the problem of affecting the production efficiency of superabsorbent resin, affecting the fine crushing process, and easy adhesion of colloidal particles, etc. problems, to achieve the effect of improving the application value, avoiding the adhesion of rubber particles, and reducing the time spent on pelletizing

Active Publication Date: 2022-04-12
ANHUI FURUIXUE CHEM SCI & TECH INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This method mainly has the following problems: (1) the high temperature polymerization reaction time is at least 1.5h, and the time is too long, which greatly affects the production efficiency of the superabsorbent resin; (2) the gelatinous substance after the high temperature polymerization reaction is a rubber block, which will The granulation process takes longer; (3) During the extrusion granulation process, the rubber particles are easy to stick, which affects the subsequent fine crushing process

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] A novel production method of a superabsorbent resin according to the present embodiment comprises the following steps:

[0029] (1) First add acrylic acid into the reaction kettle, then dropwise add sodium hydroxide for neutralization, the reaction temperature is 20°C, and the reaction time is 3h.

[0030] (2) Add potassium persulfate to the reactor after the neutralization reaction, add sodium thiosulfate after mixing, and finally add sodium lauryl sulfate for mixing; during the mixing process, control the temperature of the reactor not to exceed 40°C .

[0031] (3) After all the materials in step (2) are mixed evenly, the mixture is added into an extruder whose temperature has been kept at 70° C. to carry out polymerization reaction, and the reaction time is 5 minutes.

[0032] (4) The head outlet of the extruder is equipped with an orifice die; the polymerized rubber is extruded into a linear shape through the die of the extruder head, and cut into 3mm at the pellet...

Embodiment 2

[0039] A novel production method of a superabsorbent resin according to the present embodiment comprises the following steps:

[0040] (1) Add acrylic acid to the reaction kettle first, then add sodium hydroxide dropwise for neutralization, the reaction temperature is 35°C, and the reaction time is 2h.

[0041] (2) Add ammonium persulfate to the reactor after the neutralization reaction, add sodium sulfite after mixing, and finally add sodium lauryl sulfate for mixing; during the mixing process, control the temperature of the reactor not to exceed 40°C.

[0042] (3) After all the materials in step (2) are mixed evenly, the mixture is added into an extruder whose temperature has been kept at 80° C. to carry out polymerization reaction, and the reaction time is 3 minutes.

[0043] (4) The outlet of the head of the extruder is equipped with a orifice die; the rubber material after polymerization is extruded into a linear shape through the die of the extruder head, and cut into 4m...

Embodiment 3

[0050] A novel production method of a superabsorbent resin according to the present embodiment comprises the following steps:

[0051] (1) First add acrylic acid into the reaction kettle, then dropwise add sodium hydroxide to neutralize, the reaction temperature is 45°C, and the reaction time is 1.5h.

[0052] (2) Add sodium persulfate to the reactor after the neutralization reaction, add sodium thiosulfate after mixing, and finally add sodium lauryl sulfate for mixing; during the mixing process, control the temperature of the reactor not to exceed 40°C .

[0053] (3) After all the materials in step (2) are mixed evenly, the mixture is added into an extruder whose temperature has been kept at 90° C. to carry out polymerization reaction, and the reaction time is 1 min.

[0054] (4) The outlet of the head of the extruder is equipped with a orifice die; the rubber material after polymerization is extruded into a linear shape through the die of the extruder head, and cut into 5mm a...

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PUM

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Abstract

The invention provides a novel production method of super absorbent resin, which comprises the following steps: adding acrylic acid into a reaction kettle, and then dropwise adding sodium hydroxide for neutralization; the preparation method comprises the following steps: sequentially adding an initiator A, an initiator B and a water absorption accelerator C into a reaction kettle, uniformly mixing all the materials, adding the materials into an extruder at 70-90 DEG C, and carrying out a polymerization reaction for 1-5 minutes; extruding the rubber material subjected to the polymerization reaction into a linear shape through a head die of an extruder, and cutting the linear shape into rubber particles at a granulator at the head; in the pelletizing process, an anti-sticking agent is sprayed outside the surfaces of the colloidal particles; and drying and crushing the cut particles. The preparation method has the advantages that (1) in the polymerization reaction, the initiator A, the initiator B and the water absorption accelerant C are added, so that the reaction is more sufficient, and the reaction time is greatly shortened; (2) the gelatinous substance after the polymerization reaction is extruded into a linear adhesive tape, so that the consumed time is greatly reduced in the subsequent pelletizing operation; and (3) in the pelletizing process, an anti-sticking agent is sprayed outside the surfaces of the colloidal particles, so that the colloidal particles are effectively prevented from being adhered.

Description

technical field [0001] The invention relates to the technical field of polymer materials, in particular to a novel production method of superabsorbent resin. Background technique [0002] Superabsorbent resin is a new type of synthetic polymer material that can absorb 500 to 1000 times its own weight of water. It has a high water absorption performance that can absorb hundreds to thousands of times its own weight. Once the superabsorbent resin absorbs water and swells to become a hydrogel, it will immediately become swollen, keeping the liquid in a stagnant state, and it is difficult to separate the liquid even if it is pressurized. Therefore, superabsorbent resins are widely used in various fields such as hygiene products, industrial and agricultural production, and civil engineering, especially in the preparation of paper diapers. [0003] At present, the production method of superabsorbent resin is: first, carry out neutralization reaction with acrylic acid and sodium hy...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08F120/06C08F2/44C08F4/40C08K5/41B29B9/06B29B9/16B01J2/30
Inventor 夏振华刘清白
Owner ANHUI FURUIXUE CHEM SCI & TECH INC
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