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Manufacturing method of laminated sheet type solid aluminum electrolytic capacitor

A technology of aluminum electrolytic capacitors and manufacturing methods, applied in solid electrolytic capacitors, electrolytic capacitors, capacitors, etc., can solve the problems of unsatisfactory qualification rate of laminated capacitors, rising capacitor ESR and leakage current, damage to Al2O3 oxide film, etc. Achieve the effect of improving the leakage current pass rate, reducing the ESR value and reducing the pressure

Pending Publication Date: 2022-04-12
赣州市柏瑞凯电子科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, the manufacturing process of laminated chip solid aluminum electrolytic capacitors in the industry is complex, especially after the two key processes of packaging and reflow soldering, the core inside the capacitor is often subject to extrusion and thermal stress. It will cause gaps between the polymer layer, graphite layer and silver layer, and also damage the Al2O3 oxide film, which will directly lead to an increase in the ESR and leakage current of the capacitor, and the pass rate of the laminated capacitor is not ideal

Method used

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  • Manufacturing method of laminated sheet type solid aluminum electrolytic capacitor
  • Manufacturing method of laminated sheet type solid aluminum electrolytic capacitor
  • Manufacturing method of laminated sheet type solid aluminum electrolytic capacitor

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] (1) Select 4VF aluminum foil for cutting, with a width of 3.65mm and a length of 13mm.

[0031] (2) Coating barrier glue on the surface of the selected aluminum foil, the barrier glue divides the aluminum foil into a cathode area and an anode area, the height of the cathode area is 4.7mm, and the width of the glue line is 0.7mm.

[0032] (3) Immerse the cathode area of ​​the foil into the monomer reducing solution, take it out and dry it, then immerse it in the oxidizing solution, take it out and dry, repeat the above operation 20 times, and form a conductive polymer layer on the surface of the foil.

[0033] (4) The chemically polymerized aluminum foil is immersed in the graphite slurry for 30s, slowly pulled out, and dried naturally for 30min.

[0034] (5) The formed aluminum foil after graphite solidification is immersed in the silver paste slurry for 60s, slowly pulled out, and dried naturally for 30min.

[0035] (6) Weld the anode region of the capacitor element o...

Embodiment 2

[0040] The difference from Example 1 is that a layer of fluorocarbon resin buffer layer is dip-coated with a thickness of 50um.

Embodiment 3

[0042] The difference from Example 1 is that a layer of fluorocarbon resin buffer layer is scraped with a thickness of 70um.

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Abstract

The invention discloses a method for manufacturing a laminated sheet type solid aluminum electrolytic capacitor, which comprises the following steps of: cutting an aluminum foil, arranging barrier glue, forming a conductive polymer solid electrolyte layer, a conductive graphite layer and a conductive silver paste layer in a cathode region, and sequentially carrying out lamination, buffer layer formation, injection molding packaging, moisture absorption aging, reflow soldering treatment and the like. The buffer layer is formed on the surface of the aluminum foil, the thickness of the buffer layer is about 10-70 microns, and the coverage height of the buffer layer is that the whole aluminum foil area comprises a positive electrode area and a negative electrode area. Through the technical scheme, the ESR of the laminated solid aluminum electrolytic capacitor can be reduced, and the leakage current qualification rate can be improved, so that the total qualification rate of the laminated solid aluminum electrolytic capacitor is obviously improved, and the laminated solid aluminum electrolytic capacitor has remarkable economic benefits and social benefits.

Description

technical field [0001] The invention belongs to the technical field of solid aluminum electrolytic capacitors, and in particular relates to a manufacturing method of a laminated chip type solid aluminum electrolytic capacitor. Background technique [0002] In recent years, as the market has put forward higher requirements for the miniaturization, portability, and high availability of smart products, so that the components also need to be continuously improved to meet the requirements of light weight. The same is true for capacitors. There is a growing need for miniaturization. The emergence and development of laminated chip solid-state aluminum electrolytic capacitors are in line with such market demands. Laminated chip solid aluminum electrolytic capacitor is a new type of electronic component that uses high molecular conductive polymer as capacitor cathode. It has a series of characteristics: high frequency, low impedance, excellent temperature and frequency characteristi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01G9/15H01G9/08H01G9/14
Inventor 李少卿汪斌华
Owner 赣州市柏瑞凯电子科技有限公司
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