Preparation method of biomedical high-purity magnesium tube rod wire raw material

A pure magnesium tube rod wire, biomedical technology, applied in the field of high-purity magnesium raw material preparation, can solve the problems that affect the mechanical service performance and uniform degradation performance of new medical device products, the microstructure is not uniform, and the processing efficiency is low, so as to reduce the number of times Effects of production-induced defects, reduction of surface oxidation pollution, and scientific preparation methods

Active Publication Date: 2022-06-24
JINAN UNIVERSITY +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0006] 1) The traditional high-temperature (temperature 350-500°C) hot extrusion method or technology cannot significantly improve the mechanical strength of high-purity magnesium raw materials (the tensile strength is still lower than 150MPa), especially the yield strength is less than 100MPa, so it cannot meet a large number of clinical applications Requirements; 2) Metal raw materials such as rods, tubes, and wires obtained by traditional thermal processing techniques are easily oxidized due to the strong activity of high-purity magnesium, which will inevitably cause coarse grain structures inside and outside the raw materials and obvious The microstructure is not uniform and thermally induced cracks, so it will have a certain adverse effect on the stability and consistency of the mechanical properties and degradation properties of the material between different production batches; 3) Adopt traditional thermal processing, including online heating and continuous processing , or take out the billet directly after heating in the resistance furnace, and then perform thermal processing such as hot swaging, hot rolling, and hot drawing. Although these thermal processing methods can increase the deformation rate in a single pass, they still cannot significantly refine the grains. , Improve material structure uniformity and material strength; 4) Although the above-mentioned products can also be used for secondary deep processing by "cold processing" such as rolling and drawing, which are common in industry at room temperature (room temperature), the processing efficiency is low, and the rolling The processing deformation method of drawing or drawing makes the material bear "two-way compressive stress and one-way tensile stress" during deformation. Microcracks are prone to appear, which can affect the mechanical service performance and uniform degradation performance of new medical device products

Method used

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  • Preparation method of biomedical high-purity magnesium tube rod wire raw material
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  • Preparation method of biomedical high-purity magnesium tube rod wire raw material

Examples

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Effect test

Embodiment 1

[0033] 1. Select high-purity magnesium ingots with a diameter of 80mm and a length of 150mm customized on the market.

[0034] 2. The above blanks are placed in a common muffle furnace (resistance furnace) for heating, the heating temperature is 250°C, the holding time is 45min, and the furnace is filled with argon for protection to reduce oxidation.

[0035] 3. Place the heated billet in a 200T horizontal extruder for extrusion, the extrusion ratio is 25:1, the processing rate is 96%, the extrusion speed is 10mm / s, and the billet is extruded to the diameter with graphite lubrication. 16mm bar.

[0036]4. Install a sizing die with a diameter of 15mm on the head of the 5.5KW swaging machine (the swaging method adopts a four-way pressure type, each pair of forging dies consists of four petals and is arranged at 90°), After the extruded high-purity magnesium bar is simply trimmed and cut to length, one end of the bar is placed in the special fixture of the rotary forging machine...

Embodiment 2

[0041] 1. Using the method of steps 1-4 in the previous example 1, first prepare a swaging bar with a diameter of 15mm, and then replace it with 14, 13, 12, 11.5, 11, 10.5, 10mm swaging dies of different diameters in turn. Carry out gradual small deformation cold rotary forging. After each pass is processed, the billet is held at a temperature of 150 ° C for 5 minutes, and then the billet is taken out and cooled to room temperature before lower die rotary forging. Repeat this until the final size is reached. It is a 10mm small size high-purity magnesium bar. During the period, the maximum processing rate of each pass is about 15%, and the feeding speed is about 150mm / min.

[0042] 2. The above-mentioned high-purity magnesium rod with a diameter of 10mm is subjected to finished product recrystallization annealing, the temperature is set to 180 ° C, and the temperature is kept for 45 minutes; then the surface of the material is brightened by grinding and polishing processes, and...

Embodiment 3

[0045] 1. Select high-purity magnesium ingots with a diameter of 48mm and a length of 150mm customized on the market.

[0046] 2. The above blanks are placed in a common muffle furnace (resistance furnace) for heating, the heating temperature is 200°C, the holding time is 60min, and the furnace is filled with argon gas for protection to reduce oxidation.

[0047] 3. The heated billet is placed in a 200T horizontal extruder for extrusion, the extrusion ratio is 25:1, the processing rate is 96%, the extrusion speed is 15mm / s, and the billet is extruded to a diameter with graphite lubrication. 9mm bar.

[0048] 4. Install swivel dies with diameters of 8.5mm and 8.0mm on the head of the 5.5KW swaging machine in turn, and then perform cold swaging with gradual and small deformation respectively. The processing rate of the passes is 10.8%, 11.4 %, the feeding speed was controlled at 150mm / min; between two times of rotary forging, the billet was taken out after being held at a tempe...

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Abstract

The invention discloses a preparation method of a biomedical high-purity magnesium tube rod wire raw material, which comprises the following steps: firstly, manufacturing a semi-finished product of a tube rod wire by adopting a warm-state large-deformation extrusion technology, and then preparing a deep-processed product of the tube rod wire by adopting a cold-state small-deformation rotary swaging technology. And finally, performing post-treatment to prepare the finished product raw material of the tube-rod wire for the medical apparatus and instruments, which can meet different purposes. The preparation method has the characteristics of feasibility, practical processing technology, relatively low production cost and the like.

Description

technical field [0001] The invention belongs to the field of high-purity magnesium raw material preparation, and in particular relates to a preparation method of a biomedical high-purity magnesium tube rod wire raw material, which is used for the research, development and application of human surgical implants and orthopaedic repair instrument products. Background technique [0002] In the field of biomedical metal materials, magnesium metal has good biocompatibility and biodegradability (absorbability). Research and development of surgical implants such as bone screws and orthopaedic repair products. Because magnesium is an essential trace metal element for the human body, this new product can be degraded or absorbed in the human body after the service is completed, and the degradation product has little toxic and side effects on the human body, avoiding the need for secondary surgery to remove it, and can reduce the physical and mental pain of the patient. family financia...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21C37/04C22F1/06C22F1/02
CPCB21C37/04C22F1/06C22F1/02
Inventor 于振涛王昌郭柏松代晓军符青云荆磊
Owner JINAN UNIVERSITY
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