Production method of novel nitrogenous commercial vehicle cylinder body material

A production method and technology for commercial vehicles, applied in the field of commercial vehicles, can solve the problems of low tensile strength, low processing efficiency, and high production costs, and achieve the effect of improving performance and increasing production costs

Pending Publication Date: 2022-07-05
CHINA FIRST AUTOMOBILE +1
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] However, the shortcomings of the original cast iron material production process are becoming more and more prominent, such as: 1. The tensile strength is too low to meet the design requirements of high-performance diesel engines; 2. It is necessary to use a large number of precious alloys to improve material performance, such as molybdenum alloy elements, lead to high production costs

Method used

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  • Production method of novel nitrogenous commercial vehicle cylinder body material
  • Production method of novel nitrogenous commercial vehicle cylinder body material
  • Production method of novel nitrogenous commercial vehicle cylinder body material

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[0038] Example 1

[0039] A method for producing a novel nitrogen-containing commercial vehicle cylinder block material, comprising the following steps:

[0040] First, clarify the standard requirements for commercial vehicle cylinder block materials. Take our company's 36D diesel engine block as an example, its part number: 1002014-36D; user: FAW Wuxi Diesel Engine Co., Ltd., material standard grade HT250, material strength standard: 250MPa; hardness: HBW180~250.

[0041] Pig iron, scrap steel, and return material are put into the intermediate frequency furnace for melting, and the input ratio is 1:4:5. After melting, the following components are adjusted (wt%): C: 3.20 ± 0.05; Si: 1.95 ± 0.05; Mn: 0.3-0.4 ;P

[0042] <0.03; S: 0.10±0.02; Cr: 0.22±0.02; Cu: 0.60±0.05. Among them, silicon carbide alloy is added to adjust the composition of silicon, and the part with insufficient carbon element is adjusted by using a carburizing agent. The adjustment of the above components...

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Abstract

The invention provides a production method of a novel nitrogenous commercial vehicle cylinder body material. The production method comprises the following steps: determining standard requirements of the commercial vehicle cylinder body material; pig iron, scrap steel and foundry returns are put into an intermediate frequency furnace to be melted, and components are adjusted after melting; silicon carbide alloy is added, and silicon components are adjusted; and after the components are adjusted, tapping inoculation treatment is carried out, pouring is carried out, and during tapping, the adding amount of an inoculant in a pouring ladle is 0.3%, and the adding amount of nitrided ferromanganese is 0.5%. The nitrogen content of the molten iron is controlled to be 0.006-0.012%, the manganese element is controlled to be 0.6-0.8%, and the nitrogen-containing commercial vehicle cylinder body material is cast. According to the method, improvement is carried out on the basis of traditional process production, compound alloy is adopted for strengthening, and the strengthening principle also has the precipitation strengthening effect besides alloy strengthening; the addition of ferromolybdenum is eliminated, and silicon carbide and manganese nitride are used for production, so that a very good effect is achieved; the material performance of the cylinder body is successfully improved, and the production cost of the cylinder body is not increased.

Description

technical field [0001] The invention belongs to the technical field of commercial vehicles, and in particular relates to a method for producing a novel nitrogen-containing commercial vehicle cylinder block material. Background technique [0002] Generally, the cylinder blocks of large commercial vehicles are made of gray cast iron (vermicular graphite cast iron is used in a small amount) for production. With the continuous improvement of energy saving and emission reduction standards and the double "improvement" requirements of the continuous improvement of diesel engine power design, higher requirements are also placed on the performance of cylinder block materials. Judging from the materials of the engine block produced by the FAW factory, from the past HT200 to today's HT250, the weight of the engine block has also developed from about 100kg in the past to about 300-350kg today. Higher material grade requirements and heavier castings have put forward higher requirements ...

Claims

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Application Information

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IPC IPC(8): C22C33/08C22C37/10C22C37/06C21C1/08B22D1/00
CPCC22C33/08C22C37/10C22C37/06C21C1/08B22D1/00
Inventor 王东旭
Owner CHINA FIRST AUTOMOBILE
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